Mastering Preventive and Predictive Maintenance: A Course for Engineers and Managers

Mastering Equipment Reliability & Efficiency Through Modern Maintenance Strategies

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Maintenance Training and Engineering Training Courses
Mastering Preventive and Predictive Maintenance: A Course for Engineers and Managers

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Course Overview:

This Course is an advanced training program designed to equip engineers and managers with the essential skills and knowledge required to implement and manage effective maintenance strategies. This course covers preventive maintenance strategies, maintenance management methods, and the optimization of preventive maintenance. Participants will explore the economics of preventive maintenance, predictive maintenance techniques, and the design of predictive maintenance programs. The course also highlights the benefits and justification of predictive maintenance, including maintenance cost justification and condition monitoring cost benefits. Attendees will learn about the financial impact of maintenance, the maintenance mission, and evaluation, as well as the maintenance organization structure and its role within organizations. Additionally, the program covers vibration monitoring and analysis, thermography, tribology techniques, visual inspections, and ultrasonics in predictive maintenance. Participants will gain insights into machine-train monitoring parameters, drivers and intermediate drives, and the monitoring of driven components. By the end of this course, engineers and managers will be well-versed in various maintenance techniques and prepared to implement effective maintenance programs within their organizations.

Target Audience:

Maintenance Engineers
Maintenance Managers
Reliability Engineers
Plant Managers
Operations Managers
Maintenance Planners and Schedulers

Targeted Organizational Departments:

Maintenance Department
Quality Assurance
Operations Department
Production Department

Targeted Industries:

Manufacturing
Oil and Gas
Power Generation
Chemical Processing
Mining

Course Offerings:

By the end of this course, participants will be able to:

Develop and implement preventive maintenance strategies
Apply maintenance management methods effectively
Optimize preventive maintenance processes
Justify and understand the economics of preventive maintenance
Design and execute predictive maintenance programs
Evaluate the financial impact of maintenance decisions
Utilize condition monitoring for cost benefits
Apply vibration monitoring and analysis techniques
Implement thermography and tribology techniques
Conduct effective visual inspections and use ultrasonics in maintenance

Training Methodology:

This course employs a blend of interactive and practical training methodologies to ensure an engaging learning experience. Participants will engage in case studies, group discussions, and hands-on exercises to apply the concepts learned. Interactive sessions will allow attendees to explore real-world scenarios and problem-solving techniques.

Course Toolbox:

Comprehensive workbooks
Reading materials and industry reports
Checklists and templates for maintenance planning
Access to industry case studies and best practices

Course Agenda:

Day 1: Management of Shutdown and Turnaround

Topic 1: Overview and strategy
Topic 2: Turnaround management
Topic 3: Component of work
Topic 4: Principle of methodology
Topic 5: Complexity of technology
Reflection & Review: Complexity of business, Complexity of maintenance, Complexity of life, Turnaround – risk and hazard

Day 2: Fundamentals of Shutdown and Turnaround

Topic 1: Structure of shutdown plan
Topic 2: Types of shutdown
Topic 3: Good shutdown management
Topic 4: Vital elements
Topic 5: Turnaround philosophy
Reflection & Review: Financial implication, Past history, Project scope of work, Maintenance scope of work

Day 3: Principles of Engineering Project Management for Shutdowns

Topic 1: Management plan and procedure
Topic 2: The methodology
Topic 3: The turnaround manager
Topic 4: Roles and responsibilities of the preparation team
Topic 5: Data gathering
Reflection & Review: Formal meetings, Documentation, Summary

Day 4: Scope of Work

Topic 1: Validation
Topic 2: Unnecessary work
Topic 3: Cost factor
Topic 4: Examples of unnecessary work
Topic 5: Work validation routine
Reflection & Review: Task review, Inspections review, Project work review, Work order package

Day 5: Pre-shutdown Work

Topic 1: Preparation phase
Topic 2: Planning – how?
Topic 3: Contingency planning
Topic 4: Prefabricated work
Topic 5: Specialized technologies
Reflection & Review: Managing scarcity, Services and utilities, Summary

How This Course is Different from Other Maintenance Courses:

This is course stands out due to its comprehensive approach, integrating both preventive and predictive maintenance strategies. This course emphasizes practical application through case studies, interactive sessions, and hands-on exercises. Participants will benefit from the latest industry insights and best practices, ensuring they are well-equipped to implement and manage maintenance programs effectively. The inclusion of modern tools and technologies enhances the learning experience, making this course a unique and valuable opportunity for engineers and managers seeking to advance their skills in maintenance management.

ساعات معتمدة: 5 ساعة في اليوم

وضع الدورة: دوام كامل

مقدم الدورة: مركز (Agile Leaders) للتدريب