Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke

Lean Six Sigma: A Comprehensive Course on Lean Management and Error-Proofing with Poka Yok

Overview:

Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka Yoke, an error-proofing approach in manufacturing, our course stands out as a benchmark. It explores not just the theoretical frameworks of Lean Manufacturing but also incorporates practical tools such as Just In Time (JIT) Manufacturing, SMED (Single Minute Exchange of Die), Heijunka (production leveling), and Jidoka (automation with a human touch).

Target Audience:

  • Mid to senior-level managers
  • Quality Assurance Engineers
  • Project Managers
  • Team Leaders
  • Software Professionals
  • Operational Executives
  • Process Improvement Specialists
  • Production Managers
  • Supply Chain Managers
  • Professionals seeking Lean Six Sigma Yellow, Green, Black, or Master Black Belt certification

Targeted Organizational Departments:

  • Manufacturing
  • Logistics and Supply Chain Management
  • Quality Control
  • Operations
  • Project Management
  • Training and Development
  • Process Improvement
  • Customer Service
  • Production

Targeted Industries:

  • Manufacturing
  • Healthcare
  • IT and Software
  • Logistics and Supply Chain
  • Automotive
  • Aerospace
  • Financial Services
  • Retail
  • Telecom
  • Construction

Course Offerings:

Participants will be able to:

  • Understand and apply Lean Six Sigma principles
  • Implement Poka Yoke in various situations
  • Employ JIT principles for efficient manufacturing
  • Execute SMED for optimized cycle time
  • Develop Value Stream Mapping for process optimization
  • Utilize OEE for assessing equipment effectiveness
  • Apply 5S methodology for organizational efficiency
  • Gain Lean Six Sigma Green, Black or Master Black Belt Certification
  • Utilize lean manufacturing tools and concepts effectively
  • Optimize supply chain and logistics management processes
  • Apply Heijunka for leveled production
  • Understand and employ Jidoka for quality assurance

Training Methodology:

Our training employs a blended learning approach that includes instructor-led sessions, case studies, group work, hands-on exercises, and reflection & review sessions. We foster an interactive learning environment where participants will learn to shift from push to pull manufacturing systems, understand the meaning and applications of various Lean concepts and tools. Just in time training is provided for timely problem-solving, and the courses will feature discussions on real-world examples. Participants will also have access to online resources for continuous learning post-training.

Course Toolbox:

  • Lean Six Sigma Training materials
  • Online Resources for JIT, Jidoka, Heijunka, and SMED
  • Case Study Materials
  • Software for Value Stream Mapping
  • Templates for OEE, 5S, and QFD House of Quality
  • Practice Exams for Lean Six Sigma Green, Black, and Master Black Belt Certification

Course Agenda:

Day 1: Lean Six Sigma Overview & Basics

  • Topic 1: Introduction to Lean Six Sigma
  • Topic 2: Overview of Lean Manufacturing
  • Reflection & Review: Recap and Insights

Day 2: Lean Tools & Techniques

  • Topic 1: JIT and Jidoka
  • Topic 2: SMED and Heijunka
  • Reflection & Review: Real-world Applications and Review

Day 3: Quality Management and Poka Yoke

  • Topic 1: Quality Function Deployment
  • Topic 2: Poka Yoke – Error Proofing in Manufacturing
  • Reflection & Review: Case Studies and Insights

Day 4: Value Stream Mapping and OEE

  • Topic 1: Value Stream Mapping
  • Topic 2: Overall Equipment Effectiveness
  • Reflection & Review: Hands-on Practice and Recap

Day 5: Certification and Course Wrap-up

  • Topic 1: Lean Six Sigma Belts Overview
  • Topic 2: Certification Process and Next Steps
  • Reflection & Review: Course Recap and Next Steps

How This Course is Different from Other Lean Six Sigma Training Courses:

Our course goes beyond just delivering Lean Six Sigma principles. It offers a comprehensive view of Lean Manufacturing systems, translating theory into practice. Unlike other courses, we equip our participants with hands-on experience using lean manufacturing tools, real-world applications of the jidoka method and heijunka, and an in-depth understanding of lean six sigma green, black, and master black belt certification process. Our unique value proposition lies in the integration of the 'Poka Yoke' principle, a cornerstone of error-proofing in lean manufacturing.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

Upcoming Events


Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Manama 2024-06-02 #252584
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Amsterdam 2024-06-10 #247185
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Madrid 2024-06-17 #247193
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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Baku  2024-07-15 #247191
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Milan 2024-07-22 #247196
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Zoom  2024-07-29 #251640
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Casablanca 2024-08-05 #247165
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Doha  2024-08-11 #247198
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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Kuala Lumpur 2024-08-12 #247173
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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke London 2024-08-19 #242501
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Vienna 2024-08-26 #247188
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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Dubai 2024-09-16 #241793
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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Sharm El-Sheikh 2024-09-30 #247175
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Paris 2024-09-30 #247171
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Manama 2024-10-06 #252585
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Amsterdam 2024-10-07 #247186
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Barcelona 2024-10-14 #251639
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Zoom  2024-10-14 #241799
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Rome 2024-11-04 #247179
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Casablanca 2024-11-04 #247166
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Kuala Lumpur 2024-11-04 #247174
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Dubai 2024-11-18 #241794
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Istanbul 2024-11-18 #241798
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Baku  2024-11-25 #247190
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Madrid 2024-12-02 #247194
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Milan 2024-12-02 #247197
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Dubai 2024-12-09 #241795
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Barcelona 2024-12-09 #247178
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Zoom  2024-12-16 #241800
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Manama 2024-12-22 #252583
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Istanbul 2024-12-23 #241797
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Casablanca 2024-12-23 #247164
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Sharm El-Sheikh 2025-01-06 #251638
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Milan 2025-01-13 #247195
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Paris 2025-01-13 #247169
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Cairo 2025-01-13 #247162
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Amsterdam 2025-01-20 #247183
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke London 2025-01-27 #247167
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Vienna 2025-01-27 #247187
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Madrid 2025-02-10 #251641
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Kuala Lumpur 2025-02-10 #247172
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Madrid 2025-02-17 #247192
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Barcelona 2025-02-17 #247176
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Amsterdam 2025-02-24 #247184
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Zoom  2025-03-09 #242076
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Dubai 2025-03-16 #242077
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Tbilisi 2025-03-17 #247189
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Istanbul 2025-03-30 #242074
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Paris 2025-03-31 #247170
Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke Casablanca 2025-04-20 #242075
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