Mastering Lean Six Sigma: From Push to Pull with Poka Yoke

Lean Six Sigma: A Comprehensive Course on Lean Management and Error-Proofing with Poka Yok

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Mastering Lean Six Sigma: From Push to Pull with Poka Yoke

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Overview:

Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka Yoke, an error-proofing approach in manufacturing, our course stands out as a benchmark. It explores not just the theoretical frameworks of Lean Manufacturing but also incorporates practical tools such as Just In Time (JIT) Manufacturing, SMED (Single Minute Exchange of Die), Heijunka (production leveling), and Jidoka (automation with a human touch).

Target Audience:

Mid to senior-level managers
Quality Assurance Engineers
Project Managers
Team Leaders
Software Professionals
Operational Executives
Process Improvement Specialists
Production Managers
Supply Chain Managers
Professionals seeking Lean Six Sigma Yellow, Green, Black, or Master Black Belt certification

Targeted Organizational Departments:

Manufacturing
Logistics and Supply Chain Management
Quality Control
Operations
Project Management
Training and Development
Process Improvement
Customer Service
Production

Targeted Industries:

Manufacturing
Healthcare
IT and Software
Logistics and Supply Chain
Automotive
Aerospace
Financial Services
Retail
Telecom
Construction

Course Offerings:

Participants will be able to:

Understand and apply Lean Six Sigma principles
Implement Poka Yoke in various situations
Employ JIT principles for efficient manufacturing
Execute SMED for optimized cycle time
Develop Value Stream Mapping for process optimization
Utilize OEE for assessing equipment effectiveness
Apply 5S methodology for organizational efficiency
Gain Lean Six Sigma Green, Black or Master Black Belt Certification
Utilize lean manufacturing tools and concepts effectively
Optimize supply chain and logistics management processes
Apply Heijunka for leveled production
Understand and employ Jidoka for quality assurance

Training Methodology:

Our training employs a blended learning approach that includes instructor-led sessions, case studies, group work, hands-on exercises, and reflection & review sessions. We foster an interactive learning environment where participants will learn to shift from push to pull manufacturing systems, understand the meaning and applications of various Lean concepts and tools. Just in time training is provided for timely problem-solving, and the courses will feature discussions on real-world examples. Participants will also have access to online resources for continuous learning post-training.

Course Toolbox:

Lean Six Sigma Training materials
Online Resources for JIT, Jidoka, Heijunka, and SMED
Case Study Materials
Software for Value Stream Mapping
Templates for OEE, 5S, and QFD House of Quality
Practice Exams for Lean Six Sigma Green, Black, and Master Black Belt Certification

Course Agenda:

Day 1: Lean Six Sigma Overview & Basics

Topic 1: Introduction to Lean Six Sigma
Topic 2: Overview of Lean Manufacturing
Reflection & Review: Recap and Insights

Day 2: Lean Tools & Techniques

Topic 1: JIT and Jidoka
Topic 2: SMED and Heijunka
Reflection & Review: Real-world Applications and Review

Day 3: Quality Management and Poka Yoke

Topic 1: Quality Function Deployment
Topic 2: Poka Yoke – Error Proofing in Manufacturing
Reflection & Review: Case Studies and Insights

Day 4: Value Stream Mapping and OEE

Topic 1: Value Stream Mapping
Topic 2: Overall Equipment Effectiveness
Reflection & Review: Hands-on Practice and Recap

Day 5: Certification and Course Wrap-up

Topic 1: Lean Six Sigma Belts Overview
Topic 2: Certification Process and Next Steps
Reflection & Review: Course Recap and Next Steps

How This Course is Different from Other Lean Six Sigma Training Courses:

Our course goes beyond just delivering Lean Six Sigma principles. It offers a comprehensive view of Lean Manufacturing systems, translating theory into practice. Unlike other courses, we equip our participants with hands-on experience using lean manufacturing tools, real-world applications of the jidoka method and heijunka, and an in-depth understanding of lean six sigma green, black, and master black belt certification process. Our unique value proposition lies in the integration of the 'Poka Yoke' principle, a cornerstone of error-proofing in lean manufacturing.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Johannesburg	Week 38, 2026 20 - 24 Sep 2026	5 Days	Onsite	€6,000
Rome	Week 41, 2026 05 - 09 Oct 2026	5 Days	Onsite	€5,700
Amsterdam	Week 41, 2026 05 - 09 Oct 2026	5 Days	Onsite	€5,700
Jakarta	Week 43, 2026 19 - 23 Oct 2026	5 Days	Onsite	€5,700
Abu Dhabi	Week 45, 2026 02 - 06 Nov 2026	5 Days	Onsite	€4,500
Dubai	Week 47, 2026 16 - 20 Nov 2026	5 Days	Onsite	€4,500
Seoul	Week 51, 2026 14 - 18 Dec 2026	5 Days	Onsite	€10,000
London	Week 53, 2026 29 Dec 2026 - 02 Jan 2027	5 Days	Onsite	€5,700
Milan	Week 53, 2026 29 Dec 2026 - 02 Jan 2027	5 Days	Onsite	€5,700
Manama	Week 01, 2027 04 - 08 Jan 2027	5 Days	Onsite	€4,700
Istanbul	Week 01, 2027 05 - 09 Jan 2027	5 Days	Onsite	€4,500
Kuwait	Week 02, 2027 11 - 15 Jan 2027	5 Days	Onsite	€5,500
Kuala Lumpur	Week 02, 2027 12 - 16 Jan 2027	5 Days	Onsite	€5,200
Tokyo	Week 03, 2027 19 - 23 Jan 2027	5 Days	Onsite	€10,000
Madrid	Week 03, 2027 19 - 23 Jan 2027	5 Days	Onsite	€5,700
Athens	Week 04, 2027 26 - 30 Jan 2027	5 Days	Onsite	€6,700
Amsterdam	Week 06, 2027 09 - 13 Feb 2027	5 Days	Onsite	€5,700
Dubai	Week 07, 2027 16 - 20 Feb 2027	5 Days	Onsite	€4,500
Rome	Week 08, 2027 23 - 27 Feb 2027	5 Days	Onsite	€5,700
Vienna	Week 09, 2027 02 - 06 Mar 2027	5 Days	Onsite	€5,700

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Frequently asked questions

What does this course cover?

Overview: Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.