Turnaround and Shutdown Management Course for Engineers & Managers

Optimizing Efficiency & Safety in Industrial Maintenance Operations

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Turnaround and Shutdown Management Course for Engineers & Managers

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Course Overview:

This comprehensive course, is meticulously designed to provide participants with essential skills and knowledge for managing shutdowns and turnarounds effectively. Participants will delve into key areas such as Shutdown Management, Turnaround Management, and Maintenance Strategy, focusing on modern methodologies and strategies to enhance reliability and safety. The course covers critical topics including Turnaround Risk and Hazard, Reliability in Maintenance, and modern maintenance methods. Participants will also explore essential elements of Shutdown Planning and Engineering Project Management, equipping them with the tools needed for efficient scope of work validation, pre-shutdown preparation, and contingency planning. This course ensures a holistic understanding of Turnaround Planning, Task Management in Turnaround, and Cost Estimation for Turnaround. By the end, participants will master Site Logistics Management, Safety Plan for Turnaround, and Turnaround Execution, culminating in successful plant startup procedures, performance evaluation, and turnaround demobilization. Emphasis is placed on Maintenance Types, Business Strategy for Turnaround, and Project Scope of Work, ensuring comprehensive coverage of all aspects of turnaround management.

Target Audience:

Engineers
Maintenance Managers
Project Managers
Operations Managers
Reliability Engineers
Maintenance Planners

Targeted Organizational Departments:

Maintenance
Operations
Project Management office
Health & Safety
Quality assurance

Targeted Industries:

Oil and Gas
Chemical Processing
Manufacturing
Power Generation
Pharmaceuticals

Course Offerings:

By the end of this course, participants will be able to:

Develop and implement effective Shutdown Management and Turnaround Management strategies
Formulate comprehensive Maintenance Strategies
Assess and mitigate Turnaround Risks and Hazards
Apply modern methods for enhancing Reliability in Maintenance
Plan and manage shutdowns efficiently
Execute detailed scope of work validations
Prepare for shutdowns and develop contingency plans
Manage turnaround tasks and estimate associated costs
Oversee site logistics and safety plans
Execute turnarounds and manage plant startup procedures
Evaluate performance and demobilize efficiently

Training Methodology:

This course employs a blend of interactive training methodologies, including case studies, group work, and interactive sessions, ensuring practical application of theoretical concepts. Participants will engage in scenario-based learning, real-life case studies, and group discussions, fostering a collaborative learning environment. Feedback sessions will be conducted to reinforce learning and ensure participants can apply the knowledge gained effectively. Emphasis is placed on practical exercises, role-playing, and hands-on activities, ensuring participants leave with tangible skills in Shutdown Management, Turnaround Management, and Maintenance Strategy.

Course Toolbox:

Comprehensive workbooks
Industry-specific case studies
Shutdown Planning templates
Turnaround Management checklists
Access to online resources and reading materials
Detailed project management guides

Course Agenda:

Day 1: Introduction to Shutdown and Turnaround Management

Topic 1: Overview and Strategy
Topic 2: Turnaround Management
Topic 3: Component of Work
Topic 4: Principle of Methodology
Topic 5: Complexity of Technology
Reflection & Review: Review of the key points and discussion on real-world applications

Day 2: Detailed Planning and Strategies

Topic 1: Complexity of Business
Topic 2: Complexity of Maintenance
Topic 3: Complexity of Life
Topic 4: Turnaround – Risk and Hazard
Topic 5: Business Strategy
Reflection & Review: Evaluation of strategies and interactive group discussions

Day 3: Reliability and Modern Maintenance Methods

Topic 1: Maintenance Strategy
Topic 2: Types of Maintenance
Topic 3: Philosophy of Turnaround
Topic 4: Reliability
Topic 5: Conventional Methods Used to Achieve Reliability
Reflection & Review: Analysis of methods and reliability techniques

Day 4: Team Building and Organizational Planning

Topic 1: Modern Methods
Topic 2: TA Impact
Topic 3: Psychology of TA
Topic 4: Team Building
Topic 5: Turnaround Organization
Reflection & Review: Group exercises on team building and organizational planning

Day 5: Phases and Summary

Topic 1: Turnaround Phases
Topic 2: Safety & Safety campaign
Topic 3: Structure of Shutdown Plan
Topic 4: Types of Shutdown
Topic 5: Good Shutdown Management
Reflection & Review: Comprehensive review and final evaluations

How This Course is Different from Other Maintenance Courses:

This course stands out due to its comprehensive coverage of all aspects of Shutdown Management and Turnaround Management, tailored specifically for engineers and managers. Unlike other courses, it provides in-depth insights into modern maintenance methods, reliability strategies, and advanced project management techniques. The course employs a highly interactive training methodology, ensuring participants gain practical skills through real-life case studies, scenario-based learning, and group work. Emphasis on contingency planning, cost estimation, and safety management sets this course apart, ensuring participants are well-equipped to handle the complexities of shutdowns and turnarounds. With a focus on team building and advanced methodologies, this course prepares participants to lead successful turnaround projects in their respective industries.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Johannesburg	Week 44, 2025 Nov 2, 2025 - Nov 6, 2025	5 Days	Onsite	€6,000
Amsterdam	Week 45, 2025 Nov 3, 2025 - Nov 7, 2025	5 Days	Onsite	€5,700
Manama	Week 45, 2025 Nov 9, 2025 - Nov 13, 2025	5 Days	Onsite	€4,700
London	Week 46, 2025 Nov 10, 2025 - Nov 14, 2025	5 Days	Onsite	€5,700
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Amman	Week 49, 2025 Dec 7, 2025 - Dec 11, 2025	5 Days	Onsite	€4,100
Vienna	Week 50, 2025 Dec 8, 2025 - Dec 12, 2025	5 Days	Onsite	€5,700
Cairo	Week 50, 2025 Dec 8, 2025 - Dec 12, 2025	5 Days	Onsite	€4,100
Rome	Week 51, 2025 Dec 15, 2025 - Dec 19, 2025	5 Days	Onsite	€5,700
Jakarta	Week 51, 2025 Dec 21, 2025 - Dec 25, 2025	5 Days	Onsite	€5,700
Casablanca	Week 52, 2025 Dec 22, 2025 - Dec 26, 2025	5 Days	Onsite	€4,100
Amsterdam	Week 01, 2025 Dec 30, 2025 - Jan 3, 2026	5 Days	Onsite	€5,700
Milan	Week 01, 2025 Dec 30, 2025 - Jan 3, 2026	5 Days	Onsite	€5,700
Cape town	Week 02, 2026 Jan 5, 2026 - Jan 9, 2026	5 Days	Onsite	€6,000
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Zanzibar	Week 03, 2026 Jan 12, 2026 - Jan 16, 2026	5 Days	Onsite	€5,500