The Practical Magnetic and Electromechanical Design course Event, 30.Dec.2024

Course Overview:

The course is a dynamic corporate training program designed to provide participants with both theoretical knowledge and practical skills in magnetic and electromechanical systems. This course explores topics such as magnetic design training, electromechanical design, and magnetic flux principles, offering insights into advanced areas like magnetic system circuit theory, magnetic material properties, and electromagnetic force applications. Participants will engage with subjects including magnetic actuator technologies, coil design optimization, soft and hard magnetic materials, and permanent magnet design, ensuring they gain a well-rounded understanding of the field.

Target Audience:

• Electrical and mechanical engineers focusing on magnetic and electromechanical systems
• Research and development professionals seeking expertise in magnetic flux principles and actuator technologies
• Design engineers working on solenoid design, transformer optimization, or coil efficiency
• Product managers involved in energy conversion or electromagnetic systems
• Technicians and specialists addressing challenges in magnetic circuit design, eddy currents, or transformer leakage flux

Targeted Organizational Departments:

• Research and development teams focused on electromechanical energy conversion and actuator technologies
• Electrical engineering departments designing solenoids, transformers, or magnetic field sensors
• Manufacturing divisions optimizing coil design and managing electromagnetic losses
• Quality assurance teams conducting BH curve analysis, measuring magnetic field properties, or reducing eddy current losses

Targeted Industries:

• Renewable energy focusing on transformer and inductor design for solar and wind systems
• Automotive industries implementing high-speed actuators and slot motor applications
• Aerospace sectors using electromagnetic force applications and magnetic field measurement
• Consumer electronics developing compact solenoid and coil designs
• Industrial automation creating magnetic actuators and optimizing electromechanical systems

Course Offerings:

By the end of this course, participants will be able to:

• Visualize and calculate magnetic flux principles
• Design and optimize magnetic circuits, solenoids, transformers, and inductors
• Apply magnetic actuator technologies in practical scenarios
• Understand and implement electromagnetic force applications and coil optimization techniques
• Address challenges related to magnetic material properties, eddy currents, and skin effects
• Measure and simulate magnetic fields using advanced sensors and electromagnetic simulation techniques
• Utilize Biot-Savart law and Lorentz force principles in design projects

Training Methodology:

The course employs a blend of interactive and experiential learning methods to provide an engaging and effective training experience.

Course Toolbox:

Participants will receive:

• A detailed course workbook covering magnetic flux principles, coil design optimization, and electromagnetic simulation techniques
• Simulation software for practicing solenoid and inductor design
• Access to online resources for advanced topics like magnetic circuit theory and actuator technologies
• Pre-configured templates and checklists for designing and analyzing electromechanical systems
• Tutorials and guides for magnetic field sensors and Biot-Savart law applications

Course Agenda:

Day 1: Magnetic Fundamentals and Core Principles

• Topic 1: Visualizing magnetic flux lines and flux paths
• Topic 2: Magnetic system circuit theory and analogies with electric circuits
• Topic 3: Properties of magnetic materials and magnetization curves (B-H curves)
• Topic 4: Air flux paths and leakage flux visualization techniques
• Topic 5: Parasitic inductance and capacitance in magnetic systems
• Topic 6: Key differences between DC and AC magnetic systems
• Reflection & Review: Discussing foundational concepts and their practical implications

Day 2: Magnetic Forces and Actuators

• Topic 1: Energy and force relationships in magnetic systems
• Topic 2: Lorentz force and its applications in electromechanical systems
• Topic 3: Configurations of magnetic actuators and pole shaping
• Topic 4: Design and optimization of solenoid actuators
• Topic 5: Solenoid pull-in dynamics and motion analysis
• Topic 6: Practical examples of gapped core and permeability effects
• Reflection & Review: Analyzing case studies of actuator performance

Day 3: Magnetic Materials and Coil Design

• Topic 1: Characteristics and performance of soft and hard magnetic materials
• Topic 2: Curie temperature and alloying effects on magnetic properties
• Topic 3: Eddy currents, skin effects, and energy losses in magnetic materials
• Topic 4: DC and AC coil design principles and trade-offs
• Topic 5: Techniques for optimizing wire resistivity and coil geometry
• Topic 6: Temperature rise and thermal management in coil systems
• Reflection & Review: Evaluating coil designs and identifying areas for improvement

Day 4: Advanced Electromechanical Components

• Topic 1: Transformer and inductor design methodologies
• Topic 2: Core-type and shell-type transformers with leakage flux considerations
• Topic 3: BH curve measurement techniques for core materials
• Topic 4: Air-core inductors: Design principles and simulation insights
• Topic 5: Biot-Savart law applications in magnetic force and field calculations
• Topic 6: Torque and force calculations for permanent magnets and coils
• Reflection & Review: Integration of advanced magnetic components into systems

Day 5: Integration, Sensors, and Emerging Technologies

• Topic 1: Rectification, shading, and performance enhancement in AC electromagnets
• Topic 2: Slot motors and Thomson coil applications in industrial systems
• Topic 3: Advanced magnetic field sensors: Hall, SQUID, and magnetoresistance technologies
• Topic 4: Electromagnetic simulation techniques for system optimization
• Topic 5: Case studies in electromechanical energy conversion systems
• Topic 6: Capstone project: Design and analysis of a complete magnetic system
• Reflection & Review: Presentation of projects and course wrap-up discussions

How This Course is Different:

The course offers a unique combination of foundational knowledge and advanced practical skills. Unlike other courses, this program emphasizes real-world applications of magnetic flux principles, electromagnetic simulations, and magnetic circuit design. With a strong focus on hands-on learning, participants will work on case studies and design exercises covering solenoid design, transformer optimization, and high-speed actuator implementation.