AMPP CIP Level 1 & 2 Exam Prep – Certified Coatings Inspector Training Course

Master AMPP Coatings Inspector Certification: CIP Levels 1 & 2

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AMPP CIP Level 1 & 2 Exam Prep – Certified Coatings Inspector Training Course

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Course Overview:

The course is a rigorous, hands-on program designed to prepare participants for successful certification as a coatings inspector. It covers basic to advanced coating inspection techniques, emphasising nondestructive and destructive testing methods. Participants will learn about surface preparation, corrosion prevention coatings, and coating application techniques. As part of the AMPP Coating Inspector Program, this course ensures that students understand environmental controls, coating failure modes, and specialized coating techniques deeply. Completing this course will prepare participants to pass the CIP Level 1 and Level 2 certifications, mastering the art of coatings inspection across various substrates. With a focus on practical applications, real-life case studies, and hands-on labs, this course stands out as a complete training program that aligns with the highest industry standards.

Target Audience:

Coating Inspector Trainees
Project Managers
Supervisors
Engineers
QA/QC Personnel
Contractors
Specification Writers
Technical Sales Representatives
Maintenance Personnel

Targeted Organizational Departments:

Quality Assurance and Quality Control Departments
Engineering Departments
Maintenance Departments
Project Management Offices

Targeted Industries:

Oil and Gas Industry
Marine Industry
Construction Industry
Manufacturing Industry
Energy Sector

Course Offerings:

By the end of this course, participants will be able to:

Perform and document nondestructive and destructive testing for coatings on various substrates.
Master surface profile inspection and film thickness measurement techniques.
Identify and mitigate coating failure modes through specialized training.
Utilize advanced inspection tools, including ultrasonic thickness gauges and digital hygrometers.
Conduct complete coating inspections, adhering to AMPP Coatings Certification standards.

Training Methodology:

The course uses a mix of interactive lectures, group exercises, and real-life case studies to ensure a thorough understanding of coating inspection techniques. Participants will take part in hands-on labs, focusing on the practical application of nondestructive testing, surface preparation, and coating application methods. The course also includes reflective sessions at the end of each day, allowing participants to review key learnings and prepare for the next day's topics. With a focus on problem-solving and team dynamics, this course offers a comprehensive approach to mastering coating inspection.

Course Toolbox:

complete workbooks covering all aspects of the AMPP Coating Inspector Program.
Access to specialized coating inspection tools such as ultrasonic thickness gauges and adhesion testers.
Templates for inspection test plans (ITPs) and daily inspection reports.
Online resources for continued learning and exam preparation.
Checklists and best practices guide for nondestructive and destructive testing in coatings inspection.

Course Agenda:

Day 1: Introduction to Coating Inspection and Basic Concepts

Topic 1: Overview of the AMPP Coating Inspector Program and Certification Process
Topic 2: Introduction to Corrosion and Corrosion Prevention Coatings
Topic 3: Basics of Surface Preparation Techniques
Topic 4: Introduction to Coating Materials and Types
Topic 5: Understanding the Role of a Coating Inspector
Topic 6: Introduction to Non-Destructive Testing (NDT) for Coatings
Reflection & Review: Key Takeaways from Day 1

Day 2: Surface Preparation Techniques and Standards

Topic 1: Detailed Study of Solvent Cleaning and Hand/Power Tool Cleaning
Topic 2: Wet/Dry Abrasive Blasting Techniques
Topic 3: Waterjetting Standards and Applications
Topic 4: Identifying Surface Preparation Equipment and Their Uses
Topic 5: Surface Profile Inspection Techniques
Topic 6: Environmental Controls in Surface Preparation
Reflection & Review: Key Takeaways from Day 2

Day 3: Coating Application Methods and Techniques

Topic 1: Coating Application Methods: Brush and Roller
Topic 2: Airless and Conventional Spray Application Techniques
Topic 3: Plural Component Spray Systems
Topic 4: Application of Liquid-Applied Coatings
Topic 5: Introduction to Thick Barrier Linings
Topic 6: Inspection of Coating Application on Steel Substrates
Reflection & Review: Key Takeaways from Day 3

Day 4: Inspection Techniques and Tools

Topic 1: Inspection Procedures for Environmental Conditions
Topic 2: Non-Destructive Testing for Visible/Non-Visible Contaminants
Topic 3: Film Thickness Measurement Techniques
Topic 4: Holiday Detection Procedures
Topic 5: Destructive Testing Equipment: Adhesion and Hardness Testers
Topic 6: Ultrasonic Thickness Gauges and Eddy-Current Dry Film Thickness Gauges
Reflection & Review: Key Takeaways from Day 4

Day 5: Documentation and Reporting in Coating Inspection

Topic 1: Utilizing Job Specifications and Safety/Product Data Sheets
Topic 2: Writing and Managing Non-Conformance Reports (NCRs)
Topic 3: Daily Inspection Reports and Inspection Test Plans (ITPs)
Topic 4: Documentation for Non-Destructive and Destructive Inspections
Topic 5: Case Studies: Real-Life Documentation Scenarios
Topic 6: Strengthening Inspector-Client Relationships Through Documentation
Reflection & Review: Key Takeaways from Day 5

Day 6: Advanced Corrosion Theory and Cathodic Protection

Topic 1: Advanced Corrosion Theory: Causes and Prevention
Topic 2: Role of Cathodic Protection in Coating Systems
Topic 3: Types and Standards of Cathodic Protection Systems
Topic 4: Inspection Concerns with Cathodic Protection
Topic 5: Case Studies: Cathodic Protection in Action
Topic 6: Practical Lab: Cathodic Protection Inspection Techniques
Reflection & Review: Key Takeaways from Day 6

Day 7: Specialized Coating Techniques and Applications

Topic 1: Introduction to Powder Coating Techniques
Topic 2: Spray Metalizing and Hot-Dip Galvanizing
Topic 3: Automated Coating Application Systems
Topic 4: Inspection of Non-Liquid Coatings
Topic 5: Coating Application on Concrete: Techniques and Concerns
Topic 6: Case Studies: Specialized Coating Applications
Reflection & Review: Key Takeaways from Day 7

Day 8: Maintenance Coating Operations and Failure Modes

Topic 1: Overview of Maintenance Coating Operations
Topic 2: Identifying and Mitigating Coating Failure Modes
Topic 3: Health and Safety Concerns in Coating Inspection
Topic 4: Environmental Concerns in Maintenance Coating Operations
Topic 5: Case Studies: Coating Failures and Solutions
Topic 6: Practical Lab: Failure Analysis and Inspection
Reflection & Review: Key Takeaways from Day 8

Day 9: Practical Applications

Topic 1: Real-Life Inspection Projects: Applying Course Concepts
Topic 2: Problem Solving in Coating Inspection Scenarios
Topic 3: Practical Lab: Using Inspection Tools and Equipment
Topic 4: Review of Inaccurate Specifications and Their Impact
Topic 5: Strengthening Team Dynamics in Coating Projects
Topic 6: Review and Preparation for Final Practical Exam
Reflection & Review: Key Takeaways from Day 9

Day 10: Certification Exam Preparation

Topic 1: Ethics in Coating Inspection
Topic 2: Review of AMPP Coating Inspector Code of Conduct
Topic 3: Final Review of Key Concepts from CIP Level 1 & 2
Topic 4: Practice Exam Questions and Discussions
Topic 5: Final Practical Exam
Topic 6: Course Conclusion and Certification Process
Reflection & Review: Final Reflection and Feedback Session

How This Course is Different from Other CIP Similar Courses:

The course distinguishes itself by offering an immersive, hands-on experience that closely simulates real-world conditions. With a strong focus on both nondestructive and destructive testing, this course provides comprehensive training that is deeply rooted in industry standards and best practices. The incorporation of advanced inspection tools, real-life case studies, and daily practical labs ensures that participants not only grasp the theory but also master the practical skills necessary for successful certification. The course's structured approach to reflection and review after each day’s training further improves learning retention and application.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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