Cooling Tower Performance and Maintenance Course

Name: Cooling Tower Performance, Maintenance and Troubleshooting Training Course
Availability: InStock

Connect heat-rejection performance, water management, mechanical diagnostics, maintenance planning, and lifecycle decisions for cooling-tower assets.

Cooling Tower Performance and Maintenance Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Phuket, Cairo, Lagos, Kuala Lumpur, Jakarta, Nairobi and more
Next session: 8 – 12 November 2026, Phuket
Average fee: 7,500 €

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Cooling Tower Performance, Maintenance and Troubleshooting Training Course

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Overview

Cooling Tower Performance, Maintenance and Troubleshooting Training Course is a one-week advanced course for cooling-tower engineers, maintenance teams, utility operators, reliability professionals, water-treatment specialists, and facilities engineers who leave with a Cooling Tower Reliability Decision Pack. The course connects cooling tower thermal performance, airflow and water distribution, mechanical condition monitoring, cooling tower water treatment, fault diagnosis, seasonal operation, and lifecycle maintenance. Agile Leaders Training Center delivers this course on cooling tower performance and reliability.

Who Should Attend

Teams responsible for cooling-tower operation, heat rejection, and performance records
Functions responsible for fans, gearboxes, motors, pumps, basins, and mechanical reliability
Teams responsible for circulating-water chemistry, blowdown, makeup, and biological control
Functions responsible for inspection, vibration evidence, fault diagnosis, and work planning
Teams responsible for seasonal readiness, contractor control, safety interfaces, and lifecycle decisions

The course assumes participants already work with cooling-water systems, operating trends, inspection records, or maintenance plans and leaves out introductory refrigeration cycles, chiller selection, chemical-handling authorization, and live intrusive work.

Departments and Industries

The course supports cooling-tower decisions across process plants, utilities, and large water-cooled facilities.

Mechanical maintenance, reliability, utilities, and condition monitoring
Water treatment, chemistry, environmental operations, and industrial hygiene
Power generation, petrochemical, refining, manufacturing, and district cooling
Commercial property, healthcare, hospitality, data centers, and institutional facilities
Engineering services, specialist contractors, technical assurance, and asset management

Learning Objectives

By the end of this course, participants will be able to:

Analyze cooling-tower heat and mass transfer performance.
Diagnose airflow, water-distribution, and thermal faults.
Evaluate fan, drive, pump, fill, basin, and structural condition.
Apply water-management controls for scale, corrosion, and biofouling.
Build a risk-based maintenance and troubleshooting plan.
Prioritize restoration, replacement, and lifecycle actions.

Course Agenda

Day 1: Establish Tower Performance

Open-Circuit, Closed-Circuit, Crossflow, Counterflow, and Draft Configuration Map
Heat Load, Water Flow, Airflow, Wet-Bulb, Range, and Approach Data Sheet
Thermal Performance Baseline, Measurement Quality, and Operating Context Register
Evaporation, Drift, Blowdown, Makeup, and Water-Balance Calculation Method
Performance Deviation, Capacity Loss, Energy Effect, and Escalation Matrix

Day 2: Inspect Mechanical and Structural Systems

Fan Blade, Hub, Pitch, Gearbox, Coupling, Motor, and Drive Inspection Checklist
Vibration, Temperature, Lubrication, Current, Noise, and Alignment Trend Sheet
Pump, Strainer, Valve, Piping, Basin, Level Control, and Leak Condition Record
Fill, Louver, Drift Eliminator, Nozzle, Header, and Distribution Inspection Grid
FRP, Timber, Concrete, Steel, Fastener, Access, and Support Condition Matrix

Day 3: Control Water and Fouling

Makeup Quality, Conductivity, Cycles of Concentration, and Blowdown Control Chart
Scale, Corrosion, Deposition, Sediment, and Material Compatibility Risk Map
Biofouling, Algae, Slime, Aerosol, Cleaning, and Biological-Control Plan
Chemical Feed, Side-Stream Filtration, Sampling, Monitoring, and Response Log
Water-System Hazard, Control Measure, Verification, and Contingency Register

Day 4: Diagnose Faults and Plan Maintenance

High Approach, Low Range, Capacity Loss, and Unstable Temperature Fault Tree
Uneven Distribution, Clogged Nozzle, Damaged Fill, Recirculation, and Drift Diagnosis
Fan Imbalance, Gearbox Distress, Motor Overload, Pump Cavitation, and Vibration Matrix
Preventive Task, Condition Trigger, Work Scope, Spare, Resource, and Outage Plan
Clean, Repair, Restore, Replace, Lay Up, or Return-to-Service Decision Gate

Day 5: Practice Cooling Tower Decisions

Exercise: Build the Tower Configuration, Water Balance, and Performance Baseline
Exercise: Assess Fan, Drive, Pump, Fill, Distribution, and Structural Evidence
Exercise: Diagnose Scale, Corrosion, Biofouling, Drift, and Water-Control Symptoms
Exercise: Prioritize Faults, Maintenance Scope, Seasonal Readiness, and Acceptance Checks
Capstone Exercise: Build the Cooling Tower Reliability Decision Pack

Practical Exercises

The course uses suggested activities to connect operating evidence with controlled maintenance decisions.

Suggested activity: calculate range, approach, water balance, cycles of concentration, and performance deviation.
Suggested activity: review vibration, temperature, current, lubrication, water-quality, and inspection trends.
Suggested activity: trace thermal, mechanical, distribution, scaling, corrosion, and biological fault paths.
Suggested activity: develop a seasonal maintenance scope with controls, resources, spares, contingencies, and acceptance evidence.

FAQs

Who should attend cooling tower performance, maintenance and troubleshooting training?

Cooling tower training suits experienced operations, mechanical, reliability, water-treatment, utilities, and facilities teams and assumes familiarity with cooling-water systems, operating readings, inspection evidence, or maintenance plans.

How does cooling tower training differ from general HVAC maintenance training?

Cooling tower training focuses on evaporative heat rejection, range and approach, airflow, water distribution, fans, drives, fill, drift, water chemistry, biofouling, and tower-specific lifecycle decisions, while general HVAC maintenance addresses wider building systems.

How is cooling tower thermal performance evaluated?

Cooling tower thermal performance is evaluated by confirming measurement quality and operating context, then comparing heat load, water flow, wet-bulb temperature, range, approach, airflow, water distribution, and baseline behavior.

What causes a cooling tower to lose capacity?

Cooling tower capacity loss can result from reduced airflow, recirculation, uneven water distribution, clogged nozzles, fouled or damaged fill, fan or drive problems, incorrect flow, scaling, biofouling, or changed ambient and load conditions.

How does cooling tower water treatment affect maintenance?

Cooling tower water treatment affects maintenance by controlling concentration, scale, corrosion, deposits, and biological growth while supporting clean heat-transfer surfaces, reliable distribution, planned cleaning, and traceable operating limits.

Conclusion

Participants take back a Cooling Tower Reliability Decision Pack. The pack connects configuration, thermal performance, water balance, mechanical and structural condition, chemistry, fouling, fault paths, seasonal readiness, maintenance scope, and acceptance evidence. It changes separate tower readings and inspection findings into a traceable basis for troubleshooting and lifecycle action.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 1-20 of 58 events

Location	Dates	Duration	Mode	Price
Phuket	Week 45, 2026 8 – 12 November 2026	1 Week	Onsite	€8,000
Cairo	Week 46, 2026 9 – 13 November 2026	1 Week	Onsite	€5,200
Lagos	Week 47, 2026 22 – 26 November 2026	1 Week	Onsite	€6,000
Kuala Lumpur	Week 50, 2026 7 – 11 December 2026	1 Week	Onsite	€6,500
Jakarta	Week 50, 2026 7 – 11 December 2026	1 Week	Onsite	€8,000
Nairobi	Week 50, 2026 13 – 17 December 2026	1 Week	Onsite	€6,000
Paris	Week 51, 2026 14 – 18 December 2026	1 Week	Onsite	€6,500
Dubai	Week 52, 2026 21 – 25 December 2026	1 Week	Onsite	€6,500
Athens	Week 52, 2026 21 – 25 December 2026	1 Week	Onsite	€7,500
Johannesburg	Week 53, 2027 3 – 7 January 2027	1 Week	Onsite	€6,000
Madrid	Week 02, 2027 11 – 15 January 2027	1 Week	Onsite	€6,500
Frankfurt	Week 02, 2027 11 – 15 January 2027	1 Week	Onsite	€6,500
Barcelona	Week 03, 2027 18 – 22 January 2027	1 Week	Onsite	€6,500
Abu Dhabi	Week 03, 2027 18 – 22 January 2027	1 Week	Onsite	€6,500
Accra	Week 04, 2027 31 January – 4 February 2027	1 Week	Onsite	€6,000
Kuwait	Week 05, 2027 7 – 11 February 2027	1 Week	Onsite	€7,000
Bangkok	Week 06, 2027 14 – 18 February 2027	1 Week	Onsite	€8,000
Manama	Week 07, 2027 21 – 25 February 2027	1 Week	Onsite	€6,500
Lisbon	Week 09, 2027 1 – 5 March 2027	1 Week	Onsite	€6,500
Zoom	Week 10, 2027 8 – 12 March 2027	1 Week	Online	€3,000

Frequently asked questions

What does this course cover?

OverviewCooling Tower Performance, Maintenance and Troubleshooting Training Course is a one-week advanced course for cooling-tower engineers, maintenance teams, utility operators, reliability professionals, water-treatment specialists, and facilities engineers who leave with a Cooling Tower Reliability Decision Pack. The course connects cooling tower ther…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Cooling Tower Performance and Maintenance Course