FCC and Catalytic Reforming Operations Course

Name: Advanced FCC and Catalytic Reforming Operations Training Course
Availability: InStock

Apply unit data, catalyst evidence, balances, and operating envelopes to improve FCC and reformer decisions.

FCC and Catalytic Reforming Operations Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Dubai, Nairobi, Barcelona, Berlin, London, Trabzon and more
Next session: 9 – 13 November 2026, Dubai
Average fee: 7,500 €

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Advanced FCC and Catalytic Reforming Operations Training Course

Overview

Advanced FCC and Catalytic Reforming Operations Training Course is a one-week course for refinery process, operations, technical services, supervision, and reliability teams who leave with an FCC and Reformer Operating and Optimization Workbook. Participants connect FCC reactor-regenerator balance, catalyst circulation, conversion and yield control with catalytic reforming reactions, octane production, hydrogen balance, and catalyst regeneration. The course uses operating envelopes, trend evidence, material and heat balances, and structured fault diagnosis. Agile Leaders Training Center presents FCC and catalytic reforming operations.

Who Should Attend

Functions responsible for FCC reactor, regenerator, fractionator, and gas-recovery performance
Functions responsible for catalytic reformer reactors, heaters, separators, recycle gas, and regeneration
Technical services functions responsible for balances, yields, catalyst evaluation, and operating targets
Reliability functions responsible for equipment condition, fouling, erosion, corrosion, and constraint management
Supervisory functions responsible for safe operating windows, shift decisions, and production coordination

The course assumes participants analyze refinery process data or support catalytic conversion units at work, and it leaves out introductory refining, thermal cracking, visbreaking, coking, generic reactor design, and detailed equipment inspection.

Departments and Industries

The course supports departments and industries that operate, optimize, or assure catalytic conversion assets.

Petroleum refining process operations and technical services
Refinery production planning, optimization, and laboratory support
Catalyst supply, evaluation, and technical application services
Process licensing, engineering, and revamp services
Reliability, inspection coordination, and turnaround planning
Fuel, hydrogen, and petrochemical feedstock integration

Learning Objectives

By the end of this course, participants will be able to:

Analyze FCC feed, catalyst, conversion, and product-yield relationships
Build reactor-regenerator heat and material balance checks
Evaluate catalytic reforming severity, octane, hydrogen, and catalyst condition
Use operating envelopes and process trends to diagnose constraints
Compare catalyst, additive, and operating-response alternatives
Prioritize safe optimization and emissions-control actions

Course Agenda

Day 1: Establish Catalytic Conversion Bases

FCC and Reforming Unit Boundary and Stream Map
Feed Assay, Contaminant, and Treating Requirement Matrix
Conversion, Selectivity, Yield, Octane, and Hydrogen Performance Definitions
Operating Variable, Constraint, and Consequence Register
Integrated FCC and Reformer Data Validation Checklist

Day 2: Control FCC Reactor-Regenerator Performance

Riser Reaction, Residence-Time, and Catalyst-to-Oil Ratio Model
Reactor Stripping, Cyclone, and Catalyst Circulation Diagnostic Map
Regenerator Coke-Burn, Air, Carbon, and Combustion Balance
FCC Heat Balance and Dense-Bed Temperature Worksheet
Main Fractionator and Gas-Recovery Yield Reconciliation

Day 3: Manage Catalysts, Yields, and Emissions

Equilibrium Catalyst Activity and Contaminant Evaluation Sheet
Fresh Catalyst, Additive, and Withdrawal Decision Matrix
Conversion, Gasoline, Light Olefin, Slurry, and Coke Yield Grid
Regenerator CO, Particulate, Sulfur, and Nitrogen Indicator Dashboard
FCC Constraint, Alarm, Interlock, and Response Envelope

Day 4: Optimize Catalytic Reforming Operations

Naphtha Feed Quality and Catalyst-Poison Exclusion Checklist
Dehydrogenation, Isomerization, Dehydrocyclization, and Hydrocracking Reaction Map
Reactor Inlet Temperature, Pressure, Recycle, and Severity Matrix
Octane, Aromatics, Hydrogen, LPG, and Coke Yield Balance
Continuous and Semi-Regenerative Catalyst Condition Decision Tree

Day 5: Practice Integrated Unit Decisions

Suggested Exercise: Reconcile FCC Feed, Conversion, and Product Yields
Suggested Exercise: Close the Reactor-Regenerator Heat Balance
Suggested Exercise: Diagnose Reformer Octane and Hydrogen Loss
Suggested Exercise: Rank Catalyst and Operating Response Options
Capstone Exercise: Complete the FCC and Reformer Operating and Optimization Workbook

Practical Exercises

The course uses suggested activities to turn unit data into traceable operating decisions.

Suggested activity: validate FCC stream data and reconcile conversion, coke, wet gas, gasoline, light cycle oil, and slurry yields.
Suggested activity: test reactor-regenerator heat-balance sensitivity to feed, catalyst circulation, carbon on catalyst, air, and temperature.
Suggested activity: evaluate reformer severity, recycle hydrogen, reactor temperature profiles, octane, hydrogen production, and catalyst condition.
Suggested activity: document constraints, competing responses, safety checks, emissions indicators, and monitoring actions in an integrated decision record.

FAQs

Who suits FCC and catalytic reforming operations training, and what does it assume?

FCC and catalytic reforming operations training suits process, operations, technical services, supervision, catalyst, and reliability personnel. It assumes participants can interpret refinery flows, trends, laboratory results, and basic balances.

How does FCC and catalytic reforming training differ from thermal cracking training?

FCC and catalytic reforming training centers on catalyst-mediated conversion, catalyst circulation or staged reactors, regeneration, octane, hydrogen, and catalytic selectivity. Thermal cracking training centers on heat-driven molecular breakdown, visbreaking, or coking without the same catalyst systems.

Which variables control FCC conversion and product yield?

FCC conversion and yield respond to feed quality, catalyst activity, catalyst-to-oil ratio, riser temperature, contact time, stripping, regeneration, carbon on regenerated catalyst, pressure balance, fractionation, and downstream constraints.

How are catalytic reforming octane and hydrogen production balanced?

Catalytic reforming balances octane and hydrogen through feed quality, reactor temperature profile, pressure, hydrogen-to-hydrocarbon ratio, recycle purity, space velocity, catalyst condition, chloride and moisture control, and acceptable coke formation.

How does FCC reactor-regenerator balance support safe optimization?

FCC reactor-regenerator balance links coke production, combustion air, flue-gas indicators, catalyst circulation, regenerator temperature, reactor heat demand, pressure balance, equipment limits, emissions controls, and credible response actions.

Conclusion

Participants take back an FCC and Reformer Operating and Optimization Workbook linking feed evidence, balances, catalyst condition, yields, operating envelopes, diagnostics, emissions indicators, and response options. It changes separate unit trends into traceable operating decisions. The workbook supports shift review, technical-service studies, catalyst planning, constraint management, and optimization assurance.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Singapore	Week 12, 2027 22 – 26 March 2027	1 Week	Onsite	€6,500
Jakarta	Week 13, 2027 29 March – 2 April 2027	1 Week	Onsite	€8,000
Tbilisi	Week 14, 2027 5 – 9 April 2027	1 Week	Onsite	€5,700
Langkawi	Week 14, 2027 11 – 15 April 2027	1 Week	Onsite	€8,000
Milan	Week 16, 2027 19 – 23 April 2027	1 Week	Onsite	€7,000
Amsterdam	Week 17, 2027 26 – 30 April 2027	1 Week	Onsite	€6,500
Frankfurt	Week 17, 2027 26 – 30 April 2027	1 Week	Onsite	€6,500
Montreux	Week 19, 2027 10 – 14 May 2027	1 Week	Onsite	€8,000
Madrid	Week 20, 2027 17 – 21 May 2027	1 Week	Onsite	€6,500
Vienna	Week 22, 2027 31 May – 4 June 2027	1 Week	Onsite	€7,500
Kuwait	Week 22, 2027 6 – 10 June 2027	1 Week	Onsite	€7,000
Kuala Lumpur	Week 24, 2027 14 – 18 June 2027	1 Week	Onsite	€6,500
Marbella	Week 24, 2027 20 – 24 June 2027	1 Week	Onsite	€6,500
Tashkent	Week 25, 2027 27 June – 1 July 2027	1 Week	Onsite	€8,000
Bangkok	Week 26, 2027 4 – 8 July 2027	1 Week	Onsite	€8,000
Sharm El-Sheikh	Week 28, 2027 12 – 16 July 2027	1 Week	Onsite	€5,200
Lisbon	Week 28, 2027 12 – 16 July 2027	1 Week	Onsite	€6,500
Amman	Week 28, 2027 18 – 22 July 2027	1 Week	Onsite	€6,000
Porto	Week 29, 2027 19 – 23 July 2027	1 Week	Onsite	€6,500
Doha	Week 29, 2027 25 – 29 July 2027	1 Week	Onsite	€7,000

Frequently asked questions

What does this course cover?

OverviewAdvanced FCC and Catalytic Reforming Operations Training Course is a one-week course for refinery process, operations, technical services, supervision, and reliability teams who leave with an FCC and Reformer Operating and Optimization Workbook. Participants connect FCC reactor-regenerator balance, catalyst circulation, conversion and yield contro…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

FCC and Catalytic Reforming Operations Course