Furnace Waste Heat Recovery Training Course

Name: Advanced Furnace Waste Heat Reduction and Recovery Training Course
Availability: InStock

Assess furnace heat losses, screen recovery technologies, and build technically grounded integration and verification cases.

Furnace Waste Heat Recovery Training Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Kuala Lumpur, Casablanca, London, Istanbul, Baku, Dubai and more
Next session: 2 – 6 November 2026, Kuala Lumpur
Average fee: 7,500 €

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Advanced Furnace Waste Heat Reduction and Recovery Training Course

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Overview

Advanced Furnace Waste Heat Reduction and Recovery Training Course is a one-week course for process, furnace, energy, operations, maintenance, engineering, and sustainability functions who leave with a Furnace Heat-Loss and Recovery Opportunity Dossier. Participants connect furnace heat balance, measurement quality, combustion, flue-gas and surface losses, recovery technologies, process integration, controls, reliability, safety, economics, emissions boundaries, and verification. Agile Leaders Training Center presents furnace waste heat recovery as a systems-engineering decision discipline.

Who Should Attend

Process functions responsible for furnace operating conditions and heat-transfer performance
Energy functions assessing thermal efficiency and recovery opportunities
Operations functions controlling combustion, pressure, throughput, and product conditions
Maintenance functions managing refractory, insulation, burners, fouling, and recovery equipment
Engineering functions developing heat-recovery concepts and integration studies
Sustainability functions reviewing energy and emissions performance evidence

The course assumes participants already support industrial furnaces, process heating, energy assessment, operations, maintenance, engineering, or sustainability and leaves out introductory thermodynamics, detailed equipment fabrication, and guaranteed savings, productivity, emissions, or payback results.

Departments and Industries

The course supports departments and industries that operate, maintain, assess, or improve industrial process-heating systems.

Metals, minerals, glass, ceramics, and cement processing
Chemical, petrochemical, refining, and food manufacturing
Process engineering, production, and plant operations
Energy management, utilities, and sustainability functions
Mechanical, maintenance, reliability, and inspection departments
Capital projects, technical services, and operational assurance teams

Learning Objectives

By the end of this course, participants will be able to:

Analyze furnace energy flows and heat-loss mechanisms
Use measurements to build a defensible heat balance
Diagnose combustion, pressure, fouling, and insulation losses
Compare recovery technologies and integration constraints
Evaluate safety, reliability, economics, and emissions boundaries
Build a verification and implementation case

Course Agenda

Day 1: Furnace Baseline and Heat Balance

Process Heating System Boundary Map
Furnace Material and Energy Flow Diagram
Heat-Balance Calculation Workbook
Measurement Point and Uncertainty Register
Baseline Operating Condition Record

Day 2: Heat-Loss Reduction Controls

Air-to-Fuel Ratio Diagnostic Method
Excess-Air and Flue-Gas Loss Model
Furnace Pressure and Air-Infiltration Control Map
Refractory, Insulation, and Opening-Loss Survey
Fouling and Heat-Transfer Performance Test

Day 3: Recovery Technology Screening

Waste-Heat Source and Sink Temperature Map
Recuperator and Regenerator Selection Matrix
Economizer and Load-Preheating Concept Review
Contamination, Corrosion, and Dew-Point Constraint Register
Recovery Duty and Equipment Sizing Worksheet

Day 4: Integration and Project Evaluation

Thermal Integration Opportunity Diagram
Control, Bypass, and Safety Interface Review
Maintainability and Reliability Assessment
Lifecycle Cost and Sensitivity Model
Energy, Productivity, and Emissions Verification Plan

Day 5: Furnace Recovery Project Practice

Exercise: Reconcile a Furnace Heat Balance
Exercise: Diagnose Combustion and Surface Losses
Exercise: Screen a Recovery Technology Set
Exercise: Evaluate an Integration Business Case
Capstone Exercise: Furnace Heat-Loss and Recovery Opportunity Dossier

Practical Exercises

The course uses suggested activities from metals, minerals, chemical, and food-processing settings.

Suggested activity: reconcile fuel, air, material, exhaust, product, surface, opening, and unaccounted energy flows within a defined boundary.
Suggested activity: separate combustion, infiltration, refractory, insulation, fouling, and heat-transfer losses using measured evidence and uncertainty notes.
Suggested activity: compare source and sink temperatures, duties, contaminants, controls, maintenance needs, and integration constraints for recovery options.
Suggested activity: assemble baseline, loss, technology, economics, safety, verification, and governance artifacts in the capstone dossier.

FAQs

Who suits advanced furnace waste heat reduction and recovery training, and what does it assume?

Advanced furnace waste heat reduction and recovery training suits experienced process, furnace, energy, operations, maintenance, engineering, project, and sustainability personnel who already support industrial process-heating systems.

How does furnace waste heat recovery training differ from introductory energy-efficiency training?

Furnace waste heat recovery training concentrates on heat balances, measured losses, combustion controls, technology screening, thermal integration, reliability, economics, and verification rather than general energy-awareness concepts.

What information is needed to evaluate furnace waste heat recovery?

Furnace waste heat recovery evaluation needs a defined system boundary, operating baseline, temperatures, flows, compositions, duties, schedules, constraints, equipment condition, control philosophy, maintenance evidence, and potential heat sinks.

How are recuperators, regenerators, and economizers compared for furnace heat recovery?

Recuperators, regenerators, and economizers are compared through source and sink conditions, recoverable duty, temperature approach, contamination and corrosion risk, pressure effects, control needs, maintainability, integration, and economics.

Does a furnace heat-recovery assessment guarantee energy or emissions improvement?

A furnace heat-recovery assessment does not guarantee improvement; it provides a structured technical and economic basis for testing assumptions, risks, integration effects, and verification requirements.

Conclusion

The course connects furnace baselines, heat losses, recovery technologies, integration, controls, reliability, safety, economics, and verification. Participants take back a Furnace Heat-Loss and Recovery Opportunity Dossier containing measurement, calculation, screening, evaluation, and implementation tools. The dossier helps teams compare opportunities, document uncertainty, and govern investment decisions without treating projected outcomes as predetermined.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 41-57 of 57 events

Location	Dates	Duration	Mode	Price
Sharm El-Sheikh	Week 29, 2027 19 – 23 July 2027	1 Week	Onsite	€5,200
Milan	Week 30, 2027 26 – 30 July 2027	1 Week	Onsite	€7,000
Vienna	Week 31, 2027 2 – 6 August 2027	1 Week	Onsite	€7,500
Dubai	Week 32, 2027 9 – 13 August 2027	1 Week	Onsite	€6,500
Nice	Week 33, 2027 16 – 20 August 2027	1 Week	Onsite	€8,000
Abu Dhabi	Week 34, 2027 23 – 27 August 2027	1 Week	Onsite	€6,500
Bali	Week 34, 2027 29 August – 2 September 2027	1 Week	Onsite	€6,500
New York	Week 36, 2027 6 – 10 September 2027	1 Week	Onsite	€16,000
Madrid	Week 37, 2027 13 – 17 September 2027	1 Week	Onsite	€6,500
Lagos	Week 37, 2027 19 – 23 September 2027	1 Week	Onsite	€6,000
Munich	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€6,500
Cairo	Week 39, 2027 27 September – 1 October 2027	1 Week	Onsite	€5,200
San Diego	Week 40, 2027 4 – 8 October 2027	1 Week	Onsite	€16,000
Nairobi	Week 40, 2027 10 – 14 October 2027	1 Week	Onsite	€6,000
Trabzon	Week 41, 2027 17 – 21 October 2027	1 Week	Onsite	€8,000
Kuwait	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€7,000
Amman	Week 43, 2027 31 October – 4 November 2027	1 Week	Onsite	€6,000

Frequently asked questions

What does this course cover?

OverviewAdvanced Furnace Waste Heat Reduction and Recovery Training Course is a one-week course for process, furnace, energy, operations, maintenance, engineering, and sustainability functions who leave with a Furnace Heat-Loss and Recovery Opportunity Dossier. Participants connect furnace heat balance, measurement quality, combustion, flue-gas and surfac…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Furnace Waste Heat Recovery Training Course