Hydraulic and Pneumatic Bulk Solids Conveying Course

Select, size, review, and troubleshoot slurry pipelines and pneumatic conveying systems using material and operating evidence.
Hydraulic and Pneumatic Bulk Solids Conveying Course

At a glance

Duration
1 Week
Format
Classroom
Cities
Prague, Amman, Singapore, Geneva, Porto, London and more
Next session
9 – 13 November 2026, Prague
Average fee
7,500 €

Overview

Hydraulic and Pneumatic Conveying of Bulk Solids Training Course is a one-week intermediate course for process, mechanical, plant operations, maintenance, and project professionals who leave with a Bulk Solids Conveying Design and Reliability Basis. Participants examine bulk solids characterization, slurry pipeline design, pneumatic conveying system selection, pressure-loss analysis, conveying system troubleshooting, and combustible-dust controls. The course connects material behavior, transport regime, equipment interfaces, safety, energy, and reliability. Agile Leaders Training Center presents hydraulic and pneumatic conveying of bulk solids.

Who Should Attend

  • Functions responsible for process-system selection, sizing, and design review
  • Teams responsible for bulk-material handling, plant operations, and production continuity
  • Functions responsible for pipelines, pumps, blowers, feeders, separators, and dust collectors
  • Teams responsible for mechanical reliability, inspection, maintenance, and troubleshooting
  • Functions responsible for projects, commissioning, safety review, and performance acceptance

The course assumes participants interpret basic process-flow and equipment data at work, and it leaves out detailed equipment manufacturing and computational model development.

Departments and Industries

The course supports departments and industries that transport powders, granules, minerals, ash, catalysts, food ingredients, or process slurries.

  • Process engineering, mechanical engineering, and project delivery
  • Mining, mineral processing, cement, and metals operations
  • Chemical, petrochemical, plastics, and fertilizer production
  • Power generation, ash handling, and environmental systems
  • Food, grain, pharmaceutical, and bulk-storage operations

Learning Objectives

By the end of this course, participants will be able to:

  • Analyze particle, bulk, liquid, and gas properties for conveying decisions
  • Compare hydraulic and pneumatic transport regimes and system configurations
  • Build slurry-pipeline and pneumatic-conveying sizing calculations
  • Evaluate feeders, pipelines, bends, separators, filters, pumps, and blowers
  • Diagnose settling, plugging, erosion, attrition, leakage, and unstable flow
  • Prioritize safety, energy, maintenance, and reliability improvements

Course Agenda

Day 1: Characterize Materials and Select Transport Modes

  • Bulk Solids Particle Size, Shape, Density, and Hardness Data Sheet
  • Flowability, Cohesion, Moisture, and Abrasiveness Test Matrix
  • Slurry Concentration, Rheology, and Settling Behavior Profile
  • Hydraulic versus Pneumatic Conveying Selection Framework
  • Conveying Duty, Route, Throughput, and Constraint Design Basis

Day 2: Size Hydraulic Solids Transport Systems

  • Homogeneous, Heterogeneous, Sliding-Bed, and Stationary-Bed Flow Map
  • Critical and Deposition Velocity Calculation Method
  • Slurry Pipeline Diameter and Pressure-Loss Calculation Sheet
  • Pump Duty, System Curve, and Solids Throughput Balance
  • ASME B31.4 Slurry Pipeline Design and Integrity Review

Day 3: Design Pneumatic Conveying Systems

  • Dilute, Dense, and Transitional Phase Selection Matrix
  • Pressure versus Vacuum Conveying Configuration Review
  • Pickup, Saltation, and Minimum Conveying Velocity Method
  • Airflow, Solids Loading, Pressure Drop, and Blower Sizing Sheet
  • Feeder, Pipeline, Bend, Receiver, and Filter Interface Map

Day 4: Control Safety, Wear, and Reliability

  • NFPA 660 Combustible-Dust Hazard Control Review
  • NFPA 91 Air-Conveying Exhaust System Safety Check
  • Erosion, Attrition, Bend Wear, and Material Degradation Map
  • Settling, Plugging, Surging, Leakage, and Instability Diagnostic Tree
  • Instrumentation, Alarm, Inspection, and Maintenance Strategy

Day 5: Practice Conveying Design and Troubleshooting

  • Suggested Exercise: Characterize a Bulk Solid and Select the Transport Mode
  • Suggested Exercise: Size a Slurry Pipeline above Deposition Velocity
  • Suggested Exercise: Configure a Dilute- or Dense-Phase Pneumatic Line
  • Suggested Exercise: Diagnose Pressure, Wear, and Plugging Evidence
  • Capstone Exercise: Complete the Bulk Solids Conveying Design and Reliability Basis

Practical Exercises

The course uses suggested activities to convert material and operating data into conveying decisions.

  • Suggested activity: characterize mineral slurry and dry-powder cases using particle, carrier-fluid, route, and throughput evidence.
  • Suggested activity: calculate hydraulic velocity, pipeline loss, pump duty, pneumatic airflow, solids loading, and blower pressure.
  • Suggested activity: evaluate feeder, bend, separator, filter, and instrumentation interfaces for capacity and reliability.
  • Suggested activity: turn settling, plugging, erosion, attrition, and dust-hazard evidence into corrective and verification actions.

FAQs

Who suits hydraulic and pneumatic conveying of bulk solids training, and what does it assume?

Hydraulic and pneumatic conveying training suits process, mechanical, operations, maintenance, reliability, safety, and project functions. It assumes participants interpret basic process-flow and equipment data and excludes detailed equipment manufacturing.

How does bulk solids conveying training differ from a general fluid-flow course?

Bulk solids conveying training addresses particle behavior, solids concentration, transport regimes, deposition or saltation, equipment interfaces, wear, plugging, and dust hazards. A general fluid-flow course mainly treats single-phase liquids or gases.

What determines slurry pipeline deposition velocity?

Slurry pipeline deposition velocity depends on particle size and density, size distribution, solids concentration, carrier-liquid properties, pipe diameter, flow regime, and pipeline orientation.

How are dilute- and dense-phase pneumatic conveying selected?

Dilute- and dense-phase conveying are selected by evaluating particle fragility, abrasiveness, cohesion, bulk density, required throughput, route, pressure capability, product quality, energy, and acceptable conveying velocity.

What evidence supports bulk solids conveying troubleshooting?

Bulk solids conveying troubleshooting combines pressure profiles, flow and throughput trends, pump or blower load, feeder behavior, vibration, dust-collector differential pressure, wear inspection, product degradation, and blockage location.

Conclusion

Participants take back a Bulk Solids Conveying Design and Reliability Basis linking material properties, transport regimes, calculations, equipment interfaces, safety controls, and troubleshooting evidence. It changes separate process and mechanical assumptions into a traceable system decision path. The basis supports design review, commissioning, operations, maintenance, and performance verification.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Addis Ababa Addis Ababa Week 28, 2027
12 – 16 July 2027
1 Week Onsite €6,000
New York New York Week 29, 2027
19 – 23 July 2027
1 Week Onsite €16,000
Dubai Dubai Week 30, 2027
26 – 30 July 2027
1 Week Onsite €6,500
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1 Week Onsite €6,500
Bangkok Bangkok Week 31, 2027
8 – 12 August 2027
1 Week Onsite €8,000
Trabzon Trabzon Week 31, 2027
8 – 12 August 2027
1 Week Onsite €8,000
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16 – 20 August 2027
1 Week Onsite €12,000
Barcelona Barcelona Week 34, 2027
23 – 27 August 2027
1 Week Onsite €6,500
Milan Milan Week 36, 2027
6 – 10 September 2027
1 Week Onsite €7,000
Nice Nice Week 36, 2027
6 – 10 September 2027
1 Week Onsite €8,000
Istanbul Istanbul Week 37, 2027
13 – 17 September 2027
1 Week Onsite €6,000
Rome Rome Week 38, 2027
20 – 24 September 2027
1 Week Onsite €6,500
Abu Dhabi Abu Dhabi Week 38, 2027
20 – 24 September 2027
1 Week Onsite €6,500
Kuala Lumpur Kuala Lumpur Week 40, 2027
4 – 8 October 2027
1 Week Onsite €6,500
San Diego San Diego Week 40, 2027
4 – 8 October 2027
1 Week Onsite €16,000
Muscat Muscat Week 40, 2027
10 – 14 October 2027
1 Week Onsite €6,500
Berlin Berlin Week 44, 2027
1 – 5 November 2027
1 Week Onsite €6,500
Frankfurt Frankfurt Week 45, 2027
8 – 12 November 2027
1 Week Onsite €6,500

Frequently asked questions

What does this course cover?

OverviewHydraulic and Pneumatic Conveying of Bulk Solids Training Course is a one-week intermediate course for process, mechanical, plant operations, maintenance, and project professionals who leave with a Bulk Solids Conveying Design and Reliability Basis. Participants examine bulk solids characterization, slurry pipeline design, pneumatic conveying syst…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

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