Materials Requirements Planning and Control Course

Name: Materials Requirements Planning and Control Training Course
Availability: InStock

Practical tools for materials teams to convert demand and master data into controlled replenishment, availability, and exception decisions.

Materials Requirements Planning and Control Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Milan, Chicago, Jakarta, Baku, Amman, London and more
Next session: 9 – 13 November 2026, Milan
Average fee: 7,500 €

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Materials Requirements Planning and Control Training Course

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Overview

Materials Requirements Planning and Control Training Course is a one-week intermediate course for materials, inventory, procurement, warehouse, production-planning, and supply-chain teams who leave with a Materials Planning Control Pack. The course addresses unreliable planning inputs, late supply actions, stock discrepancies, and unclear ownership through MRP input validation, material availability control, inventory parameter review, exception decisions, and linked records. Agile Leaders Training Center delivers this course on materials requirements planning and control.

Who Should Attend

Teams responsible for material requirements, planning runs, and exception messages
Functions responsible for item, supplier, bill-of-material, and lead-time records
Teams responsible for purchasing, expediting, receipts, and supplier coordination
Functions responsible for inventory parameters, stock accuracy, and replenishment
Teams responsible for production schedules, material availability, and performance reporting

The course assumes participants work with demand, item, inventory, purchasing, warehouse, or production records, and leaves out software configuration, certification preparation, and advanced production-system design.

Departments and Industries

The course supports materials decisions across manufacturing, maintenance, projects, distribution, and service operations.

Materials planning, production planning, and supply control
Procurement, purchasing, supplier management, and expediting
Inventory, warehousing, receiving, storage, and issue control
Manufacturing, energy, maintenance, engineering, and construction
Healthcare, retail, food, aviation, technology, and public services

Learning Objectives

By the end of this course, participants will be able to:

Build a controlled materials-planning data baseline.
Apply time-phased MRP logic to net requirements.
Analyze planning exceptions, shortages, and supply dates.
Evaluate inventory parameters and replenishment choices.
Use purchasing, receipt, storage, and issue controls.
Build a Materials Planning Control Pack.

Course Agenda

Day 1: Establish Materials Planning Inputs

Materials Process, Role, and Decision Map
Item Master and Planning-Parameter Control Sheet
Bill of Material Structure and Accuracy Check
Demand, Forecast, and Master-Schedule Input Register
Inventory Balance, Receipt, and Lead-Time Baseline

Day 2: Build the Material Requirements Plan

Gross-to-Net Requirements Calculation Method
Time-Phasing, Lead-Time Offset, and Planning-Horizon Grid
Scheduled Receipt and On-Hand Allocation Worksheet
Lot-Sizing and Order-Modifier Decision Table
MRP Planned-Order and Action-Message Register

Day 3: Control Exceptions and Supply Actions

Planning Exception Classification and Priority Matrix
Shortage, Expedite, Defer, and Cancel Decision Log
Requirement Pegging and Demand-Source Trace
Purchase Requisition and Supplier-Commitment Tracker
Material Availability and Production-Release Check

Day 4: Control Inventory and Material Movement

Reorder Point, Safety Stock, and Min-Max Review Sheet
ABC Segmentation and Control-Frequency Matrix
Goods Receipt, Inspection, Storage, and Issue Workflow
Cycle Count, Adjustment, and Stock-Accuracy Register
Materials KPI and Root-Cause Improvement Board

Day 5: Materials Planning and Control Practice

Exercise: Validate Item, Bill, Demand, and Inventory Inputs
Exercise: Calculate Net Requirements and Planned Orders
Exercise: Resolve Shortage and Rescheduling Messages
Exercise: Reconcile Receipts, Issues, and Stock Variances
Capstone Exercise: Build the Materials Planning Control Pack

Practical Exercises

The course uses suggested activities to connect planning data, material requirements, supply actions, and physical stock records.

Suggested activity: validate an item master, bill of material, demand record, inventory balance, and lead-time set.
Suggested activity: calculate time-phased net requirements and test lot-size and order-date choices.
Suggested activity: resolve shortage, expedite, defer, cancel, and reschedule messages with evidence and owners.
Suggested activity: reconcile purchasing, receipt, storage, issue, and count records before updating control actions.

FAQs

Who is materials requirements planning and control training designed for?

Materials requirements planning and control training suits teams responsible for planning, purchasing, inventory, warehouses, production, maintenance, or material availability, and assumes access to practical item, demand, supply, or stock records.

How does materials requirements planning differ from general inventory management training?

Materials requirements planning converts time-phased demand, bills of material, inventory balances, scheduled receipts, and lead times into planned supply actions, while general inventory management focuses more broadly on stocking policies, movement, accuracy, and service.

What belongs in a Materials Planning Control Pack?

A Materials Planning Control Pack combines the input baseline, parameter sheet, bill check, requirements worksheet, action-message register, exception matrix, supplier tracker, availability check, movement controls, stock-accuracy register, and KPI board.

How are MRP exceptions controlled in materials planning?

MRP exceptions are controlled by classifying the message, tracing its demand source, checking dates and quantities, comparing response options, assigning an owner, recording the decision, and monitoring the resulting supply commitment.

Conclusion

Participants take back a Materials Planning Control Pack. The pack links item and bill data, demand, stock, lead times, planned orders, purchasing, receipts, issues, exceptions, and performance measures. It changes disconnected planning and inventory records into a controlled decision flow with owners, evidence, priorities, and review points.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 41-58 of 58 events

Location	Dates	Duration	Mode	Price
Kuala Lumpur	Week 27, 2027 5 – 9 July 2027	1 Week	Onsite	€6,500
Trabzon	Week 28, 2027 18 – 22 July 2027	1 Week	Onsite	€8,000
Cairo	Week 30, 2027 26 – 30 July 2027	1 Week	Onsite	€5,200
Abu Dhabi	Week 30, 2027 26 – 30 July 2027	1 Week	Onsite	€6,500
Dubai	Week 33, 2027 16 – 20 August 2027	1 Week	Onsite	€6,500
Muscat	Week 33, 2027 22 – 26 August 2027	1 Week	Onsite	€6,500
Amsterdam	Week 35, 2027 30 August – 3 September 2027	1 Week	Onsite	€6,500
Tokyo	Week 36, 2027 6 – 10 September 2027	1 Week	Onsite	€12,000
Nairobi	Week 36, 2027 12 – 16 September 2027	1 Week	Onsite	€6,000
Bangkok	Week 37, 2027 19 – 23 September 2027	1 Week	Onsite	€8,000
Munich	Week 39, 2027 27 September – 1 October 2027	1 Week	Onsite	€6,500
Rome	Week 40, 2027 4 – 8 October 2027	1 Week	Onsite	€6,500
Geneva	Week 40, 2027 10 – 14 October 2027	1 Week	Onsite	€8,000
Cape town	Week 41, 2027 17 – 21 October 2027	1 Week	Onsite	€6,000
Johannesburg	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€6,000
Casablanca	Week 44, 2027 1 – 5 November 2027	1 Week	Onsite	€6,000
Doha	Week 44, 2027 7 – 11 November 2027	1 Week	Onsite	€7,000
Lisbon	Week 45, 2027 8 – 12 November 2027	1 Week	Onsite	€6,500

Frequently asked questions

What does this course cover?

OverviewMaterials Requirements Planning and Control Training Course is a one-week intermediate course for materials, inventory, procurement, warehouse, production-planning, and supply-chain teams who leave with a Materials Planning Control Pack. The course addresses unreliable planning inputs, late supply actions, stock discrepancies, and unclear ownershi…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Materials Requirements Planning and Control Course