Progressive Cavity Pump Operations and Maintenance Course

Name: Progressive Cavity Pump Operations and Maintenance Training Course
Availability: InStock

Apply well, equipment, and surveillance evidence to select, operate, troubleshoot, and improve oilfield PCP systems.

Progressive Cavity Pump Operations and Maintenance Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Accra, Vienna, Dubai, Nice, Baku, Doha and more
Next session: 8 – 12 November 2026, Accra
Average fee: 7,500 €

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Progressive Cavity Pump Operations and Maintenance Training Course

Overview

Progressive Cavity Pump Operations and Maintenance Training Course is a one-week intermediate course for production, artificial lift, well operations, maintenance, and field-service professionals who leave with a PCP Operations and Reliability Plan. Participants examine progressive cavity pump artificial lift, rotor-stator geometry, elastomer compatibility, PCP installation and commissioning, production surveillance, and PCP failure analysis. The course links well conditions, equipment limits, operating evidence, and maintenance decisions to run-life improvement. Agile Leaders Training Center presents progressive cavity pump operations and maintenance.

Who Should Attend

Functions responsible for artificial-lift selection, design review, and operating-envelope decisions
Teams responsible for producing-well surveillance, exception handling, and optimization
Functions responsible for PCP installation, commissioning, maintenance, and workover preparation
Teams responsible for rotating-equipment reliability, failure analysis, and service quality
Functions responsible for field diagnostics, production restoration, and run-life improvement

The course assumes participants interpret basic well-production and mechanical-equipment data at work, and it leaves out pump manufacturing design and proprietary software certification.

Departments and Industries

The course supports departments and industries that select, operate, maintain, or troubleshoot progressive cavity pump systems.

Upstream production engineering and artificial-lift departments
Well operations, completion, and workover functions
Oilfield maintenance, reliability, and asset-integrity teams
Industrial fluid-handling and process-equipment operations
Artificial-lift service and technical-support organizations

Learning Objectives

By the end of this course, participants will be able to:

Analyze well and fluid conditions for PCP application selection
Apply rotor-stator geometry and material-compatibility criteria
Build PCP sizing, installation, and commissioning controls
Use torque, speed, pressure, and production surveillance evidence
Diagnose pumpoff, gas, solids, wear, swelling, and thermal failures
Prioritize maintenance, workover, and run-life improvement actions

Course Agenda

Day 1: Establish PCP Application and System Fundamentals

Artificial-Lift Candidate Well Screening Matrix
Positive-Displacement Rotor-Stator Geometry Model
PCP Cavity Displacement and Flow-Rate Calculation Method
Well Fluid, Solids, Gas, and Temperature Constraint Register
PCP System Architecture and Equipment Boundary Map

Day 2: Select Materials, Geometry, and Operating Envelope

ISO 15136-1 PCP Equipment Requirement Review
Elastomer Chemical and Thermal Compatibility Matrix
Rotor Coating, Fit, Interference, and Wear Assessment
Pump Geometry, Stage, Pressure, and Capacity Selection Sheet
Drive-Head, Rod-String, Torque, and Friction Load Check

Day 3: Control Installation, Commissioning, and Operation

Well Preparation and PCP Installation Readiness Checklist
Rotor Landing, Stator Placement, and Spacing Verification
Surface Drive, Guarding, Braking, and Torque-Limiter Inspection
PCP Commissioning Baseline and Acceptance Record
Speed, Torque, Backpressure, and Production Control Window

Day 4: Diagnose Performance Loss and Plan Reliability Work

PCP Production Surveillance and Exception Dashboard
Pumpoff, Gas Interference, and Incomplete-Fill Diagnostic Tree
Solids, Abrasion, Elastomer Swelling, and Thermal Damage Map
Rod, Drive, Coupling, and Downhole Failure Signature Matrix
Maintenance, Pulling, Workover, and Root-Cause Action Plan

Day 5: Practice PCP Decisions and Optimization

Suggested Exercise: Screen a Well for PCP Application Suitability
Suggested Exercise: Select Geometry, Elastomer, and Operating Limits
Suggested Exercise: Verify an Installation and Commissioning Record
Suggested Exercise: Diagnose Surveillance Trends and Failure Evidence
Capstone Exercise: Complete the PCP Operations and Reliability Plan

Practical Exercises

The course uses suggested activities to connect well data, equipment evidence, and field decisions.

Suggested activity: screen a viscous, solids-bearing production case and document PCP selection constraints.
Suggested activity: compare elastomer, rotor, geometry, pressure, speed, and torque options for a defined operating envelope.
Suggested activity: interpret production, torque, speed, pressure, and temperature trends to isolate performance loss.
Suggested activity: convert teardown and surveillance evidence into maintenance, workover, and verification actions.

FAQs

Who suits progressive cavity pump operations and maintenance training, and what does it assume?

Progressive cavity pump operations and maintenance training suits production, artificial-lift, well-operations, maintenance, reliability, and field-service functions. It assumes participants interpret basic well and equipment data and omits manufacturing design.

How does progressive cavity pump training differ from a general artificial-lift course?

Progressive cavity pump training concentrates on PCP geometry, materials, drives, rod strings, commissioning, surveillance, failure evidence, and run-life decisions. A general artificial-lift course compares several lift methods at a broader level.

How are elastomers selected for progressive cavity pump service?

Elastomers are selected by evaluating fluid chemistry, aromatics, gas exposure, temperature, solids, pressure, swelling risk, decompression behavior, and the required rotor-stator interference across the operating range.

What evidence supports progressive cavity pump troubleshooting?

Progressive cavity pump troubleshooting combines production rate, torque, speed, pressure, temperature, fluid level, vibration, shutdown history, pulled-equipment condition, and changes in well or fluid behavior.

How can PCP run life be improved?

PCP run life can be improved by matching geometry and materials to service conditions, controlling speed and torque, preventing pumpoff, monitoring exceptions, investigating recurring failure signatures, and verifying corrective actions.

Conclusion

Participants take back a PCP Operations and Reliability Plan linking application limits, material decisions, installation controls, surveillance rules, failure evidence, and workover actions. It changes isolated operating observations into a traceable decision path for production and maintenance teams. The plan supports consistent optimization, fault response, and post-action verification.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Zanzibar	Week 10, 2027 14 – 18 March 2027	1 Week	Onsite	€6,000
Kuwait	Week 12, 2027 28 March – 1 April 2027	1 Week	Onsite	€7,000
Tashkent	Week 13, 2027 4 – 8 April 2027	1 Week	Onsite	€8,000
Cairo	Week 14, 2027 5 – 9 April 2027	1 Week	Onsite	€5,200
Prague	Week 15, 2027 12 – 16 April 2027	1 Week	Onsite	€7,500
London	Week 16, 2027 19 – 23 April 2027	1 Week	Onsite	€6,500
Addis Ababa	Week 16, 2027 19 – 23 April 2027	1 Week	Onsite	€6,000
Lagos	Week 16, 2027 25 – 29 April 2027	1 Week	Onsite	€6,000
Dubai	Week 18, 2027 3 – 7 May 2027	1 Week	Onsite	€6,500
Geneva	Week 18, 2027 9 – 13 May 2027	1 Week	Onsite	€8,000
Bangkok	Week 19, 2027 16 – 20 May 2027	1 Week	Onsite	€8,000
Chicago	Week 19, 2027 16 – 20 May 2027	1 Week	Onsite	€16,000
Istanbul	Week 21, 2027 24 – 28 May 2027	1 Week	Onsite	€6,000
Kuala Lumpur	Week 22, 2027 31 May – 4 June 2027	1 Week	Onsite	€6,500
Frankfurt	Week 22, 2027 31 May – 4 June 2027	1 Week	Onsite	€6,500
Cape town	Week 22, 2027 6 – 10 June 2027	1 Week	Onsite	€6,000
Milan	Week 24, 2027 14 – 18 June 2027	1 Week	Onsite	€7,000
Jakarta	Week 26, 2027 28 June – 2 July 2027	1 Week	Onsite	€8,000
Seoul	Week 27, 2027 5 – 9 July 2027	1 Week	Onsite	€12,000
Johannesburg	Week 27, 2027 11 – 15 July 2027	1 Week	Onsite	€6,000

Frequently asked questions

What does this course cover?

OverviewProgressive Cavity Pump Operations and Maintenance Training Course is a one-week intermediate course for production, artificial lift, well operations, maintenance, and field-service professionals who leave with a PCP Operations and Reliability Plan. Participants examine progressive cavity pump artificial lift, rotor-stator geometry, elastomer comp…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Progressive Cavity Pump Operations and Maintenance Course