Advanced PLC Professional Training Course: Master PLC Systems

Master PLC Programming: A 10-Day Intensive Training Course

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Advanced PLC Professional Training Course: Master PLC Systems

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Course Overview:

The Programmable Logic Controller (PLC) Professional Training Course (10 Days) is a comprehensive and hands-on program designed to equip participants with the essential skills and knowledge required to excel in PLC programming and applications. This course covers a wide range of topics, from the basics of PLC CPU modules and memory devices to advanced concepts such as PID control and industrial automation. Participants will gain practical experience using PLC simulation software, specifically the Rockwell Logix 500 PLC, to design, test, and debug ladder logic programs. The course emphasizes real-world applications, ensuring that learners are well-prepared to implement and maintain PLC systems in various industrial settings. Key areas of focus include PLC I/O systems, discrete and analogue I/O, Allen-Bradley I/O, remote I/O, PLC programming terminals, installation safety, maintenance, and troubleshooting techniques. By the end of the course, participants will have a solid understanding of PLC networking, data highways, Ethernet, and number systems used in PLCs, making them proficient in the latest industry standards and practices.

Target Audience:

Electrical Engineers
Automation Engineers
Maintenance Technicians
Control Systems Engineers
Manufacturing Engineers
Instrumentation Technicians
PLC Programmers

Targeted Organizational Departments:

Manufacturing and Production
Maintenance and Engineering
Automation and Control Systems
Electrical and Instrumentation
Quality Assurance
Research and Development

Targeted Industries:

Automotive
Pharmaceuticals
Food and Beverage
Oil and Gas
Chemical Processing
Power Generation
Water and Wastewater Treatment
Packaging and Material Handling

Course Offerings:

By the end of this course, participants will be able to:

Understand the fundamentals of PLC CPU modules, memory devices, and data storage
Utilize PLC multiprocessing and scan functions effectively
Gain a comprehensive overview of PLC systems, their evolution, and advantages
Identify and work with key PLC components and ladder logic
Configure and troubleshoot PLC I/O systems, including discrete and analog I/O
Implement Allen-Bradley I/O and remote I/O in PLC applications
Program PLCs using various terminals and software
Ensure proper installation, grounding, and maintenance of PLC systems
Implement advanced PLC functions such as timers, counters, sequencers, and data transfer
Apply math functions, process control techniques, and PID control in PLC programming
Network PLCs and understand data highways, Ethernet, and number systems
Utilize digital logic, Boolean algebra, and DeMorgan's theorem in PLC applications
Differentiate between RTUs, PACs, and PLCs, and understand their uses in automation

Training Methodology:

The training methodology for the Programmable Logic Controller (PLC) Professional Training Course (10 Days) is designed to maximize participant engagement and learning. The course includes a blend of theoretical instruction and practical, hands-on exercises. Participants will engage in case studies, group work, and interactive sessions to reinforce their understanding of key concepts. Real-world examples and simulations will be used to illustrate the application of PLCs in industrial settings. Feedback sessions will provide opportunities for learners to discuss their progress and address any challenges they encounter. The use of PLC simulation software allows participants to practice programming and troubleshooting in a controlled environment, ensuring they gain practical experience that can be directly applied in their workplace.

Course Toolbox:

Comprehensive course manual
PLC simulation software (PLCLogix 500)
Workbooks and reading materials
Online resources and tutorials
Checklists and templates for PLC installation and maintenance
Access to a dedicated online learning portal for additional practice and resources

Course Agenda:

Day 1: Introduction to PLCs and Central Processing Unit

Topic 1: Introduction to PLCs and Their Evolution
Topic 2: Overview of PLC Systems and Applications
Topic 3: Advantages of PLCs Over Relay Logic Systems
Topic 4: Key Components of PLC Systems
Topic 5: Introduction to the Central Processing Unit (CPU)
Topic 6: Memory Devices and Storage in PLCs
Reflection & Review: Recap of the day's topics and key takeaways

Day 2: Memory and I/O Systems

Topic 1: Detailed Study of PLC Memory Utilization
Topic 2: Multiprocessing and PLC Scan Functions
Topic 3: Introduction to I/O Systems in PLCs
Topic 4: Discrete Inputs and Outputs
Topic 5: Analog Inputs and Outputs
Topic 6: I/O Addressing and Allen-Bradley I/O Parameters
Reflection & Review: Recap of the day's topics and key takeaways

Day 3: Programming Terminals and Installation

Topic 1: Overview of Programming Terminals
Topic 2: Hand-Held Programming Terminals
Topic 3: Computer-Based Programming Terminals
Topic 4: Application of Peripheral Devices in PLC Networks
Topic 5: Safety Precautions in PLC Installation
Topic 6: Grounding Techniques for PLCs
Reflection & Review: Recap of the day's topics and key takeaways

Day 4: Maintenance and Relay Logic

Topic 1: Preventative Maintenance for PLC Systems
Topic 2: Troubleshooting Techniques for PLCs
Topic 3: Introduction to Relay Logic
Topic 4: Relay Logic Diagrams and Principles
Topic 5: Sizing and Rating of Electromagnetic Contactors
Topic 6: Timing Circuits and Their Applications
Reflection & Review: Recap of the day's topics and key takeaways

Day 5: Ladder Logic Programming

Topic 1: Basics of Ladder Logic Programming
Topic 2: Writing Ladder Logic Programs
Topic 3: Running and Testing Ladder Logic Programs
Topic 4: Safety Circuitry in Ladder Logic Systems
Topic 5: I/O Addressing in Ladder Logic
Topic 6: Programming Restrictions and Best Practices
Reflection & Review: Recap of the day's topics and key takeaways

Day 6: Advanced Timing and Counting Functions

Topic 1: Introduction to PLC Timers
Topic 2: Allen-Bradley Timing Functions
Topic 3: Cascading and Reciprocating Timing Circuits
Topic 4: Overview of PLC Counters
Topic 5: Allen-Bradley Counting Functions
Topic 6: Combining Timers and Counters
Reflection & Review: Recap of the day's topics and key takeaways

Day 7: Program Flow and Sequencers

Topic 1: Program Flow Instructions in PLCs
Topic 2: Master Control Relays and Zone Control
Topic 3: Writing Subroutines in Ladder Logic
Topic 4: Introduction to Sequencers in PLCs
Topic 5: Event-Driven Sequencers
Topic 6: Sequencer Charts and Their Maintenance
Reflection & Review: Recap of the day's topics and key takeaways

Day 8: Data Transfer and Math Functions

Topic 1: Principles of Data Transfer in PLCs
Topic 2: Move Instructions and Shift Registers
Topic 3: Data Comparison Functions
Topic 4: Introduction to Math Functions in PLCs
Topic 5: Scaling and Ramping Techniques
Topic 6: Combining Math Functions in Ladder Logic
Reflection & Review: Recap of the day's topics and key takeaways

Day 9: Process Control and Digital Logic

Topic 1: Basics of Process Control in PLCs
Topic 2: Open-Loop vs Closed-Loop Control Systems
Topic 3: PID Control and Tuning Parameters
Topic 4: Introduction to Digital Logic
Topic 5: Boolean Algebra and Theorems
Topic 6: Applying Digital Logic in Ladder Logic
Reflection & Review: Recap of the day's topics and key takeaways

Day 10: Advanced Topics and Integration

Topic 1: Introduction to RTUs and PACs
Topic 2: RTU and PAC Connections and Communications
Topic 3: DNP3 Protocol and Alarm Management
Topic 4: Industrial Automation and Flexible Manufacturing Systems
Topic 5: Networking and Data Highways in PLCs
Topic 6: Number Systems and Codes in PLCs
Reflection & Review: Final review of the course, key takeaways, and Q&A session

How This Course is Different from Other PLC Training Courses:

The Programmable Logic Controller (PLC) Professional Training Course (10 Days) stands out due to its comprehensive and practical approach to PLC training. Unlike other courses, this program provides an in-depth understanding of both fundamental and advanced PLC concepts, including the use of PLCLogix 500 simulation software for hands-on practice. The course covers a wide range of topics, from basic CPU modules and memory devices to complex process control and networking. Participants will benefit from interactive sessions, real-world case studies, and practical exercises that reinforce their learning and ensure they are well-prepared to apply their skills in industrial settings. The course's focus on safety, maintenance, and troubleshooting further distinguishes it from other programs, making it an essential training for anyone looking to excel in PLC programming and applications.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center