Advanced Onsite Welding Techniques and Inspection Course

A ten-day professional programme covering multi-process onsite welding, metallurgy, quality assurance, defect analysis, and non-destructive examination.

Advanced Onsite Welding Techniques and Inspection Course

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Advanced Onsite Welding Techniques and Inspection

At a glance

Duration: 12 days
Format: Classroom and online
Cities: Abu Dhabi, Dubai, Manama, Amman, Johannesburg, Casablanca and more
Next session: 23 November – 4 December 2026, Abu Dhabi
Price: From 4,500 €

Overview

Heavy industrial fabrication and plant maintenance demand rigorous execution in structural joining and quality assurance. The Advanced Onsite Welding Techniques and Inspection programme provides engineers, supervisors, and fabricators with in-depth competencies required for field assembly, structural repairs, and quality verification. Participants develop structured expertise across metal preparation, shielded metal arc welding, gas tungsten arc welding, gas metal arc welding, and specialized alloy fabrication. The curriculum also details weld inspection methods, welding procedure specifications, and defect prevention across field environments. This course is delivered by Agile Leaders Training Center.

Who Should Attend

Welding engineers responsible for qualifying repair procedures and overseeing structural fabrication.
Quality control inspectors tasked with non-destructive examination and code compliance verification.
Maintenance technicians carrying out field repairs on pressure vessels, piping, and structural components.
Production supervisors coordinating onsite welding teams and consumable logistics.
Fabrication specialists preparing for advanced technical responsibilities in heavy industry.

Departments and Industries

This programme serves technical specialists and engineering personnel across sectors that require dependable field joining and verification.

Maintenance and Repair Units in Oil and Gas Refineries
Quality Assurance and Quality Control Departments in Heavy Engineering
Fabrication and Erection Teams in Industrial Construction
Fleet Maintenance Sections in Marine and Shipbuilding Facilities
Mechanical Integrity Groups in Power Generation and Utilities

Learning Objectives

By the end of this course, participants will be able to:

Select appropriate cutting and shaping tools to prepare joint geometries according to design tolerances.
Execute shielded metal arc welding, gas metal arc welding, and gas tungsten arc welding using qualified parameters.
Formulate and evaluate welding procedure specifications and supporting procedure qualification records.
Apply thermal controls, including pre-heating and post-weld heat treatment, to preserve metallurgy and prevent cracking.
Identify surface and subsurface weld discontinuities using systematic visual and non-destructive inspection methods.
Coordinate field fabrication projects from initial joint fit-up to final inspection sign-off.

Course Agenda

Day 1: Metalwork Principles and Cutting Methods

Fundamentals of structural metallurgy and material classification
Mechanical properties of carbon steels, alloy steels, and cast iron
Introduction to engineering drawing symbols and joint designs
Thermal cutting processes including oxy-fuel and plasma arc cutting
Mechanical edge preparation, beveling tools, and safety protocols
Practical exercise on metal cutting and joint edge alignment

Day 2: Shaping Techniques and Procedure Specifications

Cold and hot metal forming methods for structural profiles
Development of welding procedure specifications for site work
Classification, storage, and handling of covered electrodes and shielding gases
Joint fit-up tolerances, root openings, and tack welding practices
Practical workshop on plate preparation and fit-up verification
Review of joint configuration standards and parameter sheets

Day 3: Shielded Metal Arc Welding and Consumable Control

Operating principles and electrical characteristics of shielded metal arc welding
Electrode selection according to base metal chemistry and service conditions
Welding technique for carbon steel plates in flat, horizontal, and vertical positions
Control of heat input, travel speed, and arc length
Safety practices for confined-space and elevated onsite welding
Practical session on multi-pass fillet and groove welding

Day 4: Gas-Shielded and Submerged Arc Welding Processes

Gas metal arc welding modes of metal transfer and shielding gas selection
Gas tungsten arc welding torch assembly, tungsten selection, and shielding control
Process parameters for root pass deposition on high-integrity joints
Submerged arc welding principles and industrial application boundaries
Hardfacing and protective cladding techniques for wear resistance
Hands-on welding trials using semi-automatic wire processes

Day 5: Pipe Fabrication and Alloy Welding

Pipe welding techniques in 2G, 5G, and 6G orientations
Purging methods and backing gases for corrosion-resistant alloys
Techniques for welding austenitic and duplex stainless steel
Specific requirements for welding aluminium alloys and copper-nickel piping
Quality control during field assembly of process pipework
Practical workshop on pipe joint fit-up and circumferential welding

Day 6: Thermal Treatment and Defect Rectification

Pre-heating calculation methods to prevent hydrogen-induced cracking
Interpass temperature monitoring using temperature-indicating materials and pyrometers
Post-weld heat treatment cycles, soaking times, and cooling rates
Systematic identification of planar, volumetric, and geometric weld flaws
Excavation and repair procedures for defective weld metal
Practical demonstration of thermal checking and weld repair excavation

Day 7: Quality Control and Procedure Qualification Records

Duties of the welding inspector during fabrication and post-weld verification
Structure and qualification of procedure qualification records
Destructive testing methods including tensile, bend, and Charpy impact tests
Visual inspection criteria and standard measuring gauges
Documentation workflows for site inspection records and welder logs
Practical session on visual weld assessment and defect measurement

Day 8: Non-Destructive Examination and Quality Standards

Principles of liquid penetrant testing for surface defect detection
Magnetic particle inspection techniques on ferromagnetic materials
Interpretation of ultrasonic and radiographic testing reports
Weld acceptance criteria in structural and piping codes
Preparation of inspection test plans and non-conformance reports
Practical workshop on penetrant and magnetic crack detection

Day 9: Field Welding Project Implementation

Project planning and material staging for site welding jobs
Execution of multi-process welding on a simulated structural assembly
In-process quality monitoring, parameter tracking, and interpass cleaning
Application of quality control checklists during field assembly
Dimensional verification and straightness checks on completed fabrications
Group review of joint completion and practical project outcomes

Day 10: Standards Compliance and Technical Assessment

Consolidated review of multi-process joining and inspection techniques
Code compliance audits for onsite welding operations
Verification of welder performance qualification records
Theoretical assessment on welding technology, metallurgy, and inspection
Evaluation of project workpieces and inspection documentation
Course summary, feedback session, and professional development planning

Practical Exercises

Participants complete structured field simulations to reinforce procedural discipline and inspection precision.

Suggested activity: Formulate a draft welding procedure specification based on base metal chemistry and joint requirements.
Suggested activity: Calibrate cutting torch parameters and prepare bevelled plate edges within specified tolerances.
Suggested activity: Conduct a visual and dimensional inspection on a multi-pass welded joint using fillet gauges.
Suggested activity: Perform liquid penetrant testing on a repaired weld seam to verify complete flaw removal.

FAQs

What welding processes are demonstrated during this programme?

The course addresses shielded metal arc welding, gas metal arc welding, gas tungsten arc welding, and submerged arc welding, alongside cutting and thermal treatment methods.

How are inspection standards integrated into the sessions?

Inspection principles run through all modules, including visual examination with welding gauges, non-destructive testing evaluation, and the development of procedure qualification records.

What materials and metals are examined?

Participants study structural carbon steels, cast iron, austenitic stainless steel, and aluminium alloys, focusing on their metallurgy, pre-heat requirements, and consumable selection.

Conclusion

Mastery of field welding operations requires equal attention to deposition skill, metallurgical discipline, and inspection rigor. By connecting multi-process manual techniques with formal quality assurance procedures, this programme prepares technical professionals to deliver structural and pressure boundary joints that comply with strict engineering standards and withstand operational demands.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 1-20 of 58 events

Location	Dates	Duration	Mode	Price
Abu Dhabi	Week 48, 2026 23 November – 4 December 2026	12 Days	Onsite	€14,000
Dubai	Week 51, 2026 14 – 25 December 2026	12 Days	Onsite	€13,000
Manama	Week 52, 2026 27 December 2026 – 7 January 2027	12 Days	Onsite	€14,000
Amman	Week 52, 2026 27 December 2026 – 7 January 2027	12 Days	Onsite	€10,000
Johannesburg	Week 53, 2027 3 – 14 January 2027	12 Days	Onsite	€10,000
Casablanca	Week 01, 2027 4 – 15 January 2027	12 Days	Onsite	€12,000
Tokyo	Week 02, 2027 11 – 22 January 2027	12 Days	Onsite	€18,000
Jakarta	Week 02, 2027 11 – 22 January 2027	12 Days	Onsite	€15,000
Tashkent	Week 02, 2027 17 – 28 January 2027	12 Days	Onsite	€15,000
New York	Week 04, 2027 25 January – 5 February 2027	12 Days	Onsite	€20,000
Toronto	Week 04, 2027 31 January – 11 February 2027	12 Days	Onsite	€20,000
Barcelona	Week 05, 2027 1 – 12 February 2027	12 Days	Onsite	€14,000
Porto	Week 06, 2027 8 – 19 February 2027	12 Days	Onsite	€14,000
Accra	Week 06, 2027 14 – 25 February 2027	12 Days	Onsite	€10,000
Vienna	Week 07, 2027 15 – 26 February 2027	12 Days	Onsite	€15,000
Riyadh	Week 07, 2027 21 February – 4 March 2027	12 Days	Onsite	€15,000
Nairobi	Week 08, 2027 28 February – 11 March 2027	12 Days	Onsite	€10,000
Cairo	Week 10, 2027 8 – 19 March 2027	12 Days	Onsite	€8,500
Berlin	Week 10, 2027 8 – 19 March 2027	12 Days	Onsite	€14,000
Madrid	Week 12, 2027 22 March – 2 April 2027	12 Days	Onsite	€14,000

Frequently asked questions

What does this course cover?

OverviewHeavy industrial fabrication and plant maintenance demand rigorous execution in structural joining and quality assurance. The Advanced Onsite Welding Techniques and Inspection programme provides engineers, supervisors, and fabricators with in-depth competencies required for field assembly, structural repairs, and quality verification. Participants…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Advanced Onsite Welding Techniques and Inspection Course