Industrial Refractory Lifecycle Management Course

Name: Industrial Refractory Lifecycle Management Course
Availability: InStock

Connect refractory design, installation quality, inspection evidence, maintenance, and repair in one lifecycle control plan.

$Industrial Refractory Lifecycle Management Course$

At a glance

Duration: 5 days
Format: Classroom
Cities: Manama, Phuket, Istanbul, Amman, Bangkok, Trabzon and more
Next session: 18 – 22 October 2026, Manama
Average fee: 7,550 €

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Industrial Refractory Lifecycle Management Course

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Overview

Industrial Refractory Lifecycle Management Course is a five-day intermediate course for refractory, maintenance, reliability, inspection, project, shutdown, contracting, and operations teams who leave with a Refractory Lifecycle Management Plan. Participants connect service conditions, lining design, material selection, anchors, joints, installation controls, dry-out, inspection, failure analysis, maintenance, and repair. The course converts isolated technical activities into controlled lifecycle decisions for high-temperature equipment. Agile Leaders Training Center presents industrial refractory lifecycle management through traceable engineering and quality controls.

Who Should Attend

Teams responsible for refractory lining design and material selection
Functions planning shutdowns, installation work, maintenance, and reliability
Personnel inspecting refractory materials, workmanship, and in-service condition
Groups coordinating contractors, applicators, testing, and repair activities
Operations teams managing furnaces, kilns, reactors, boilers, and hot-process equipment

The course assumes participants can interpret equipment drawings, material data sheets, inspection records, and work procedures, and it leaves out proprietary product approval, detailed vessel design, and certification examination preparation.

Departments and Industries

The course supports departments and industries responsible for refractory-lined equipment performance and maintenance.

Maintenance, reliability, inspection, and asset integrity
Mechanical engineering, projects, shutdowns, and quality management
Refining, petrochemicals, metals, cement, glass, and power generation
Industrial furnaces, boilers, kilns, reactors, stacks, and transfer systems
Contracting, refractory application, testing, and technical services

Learning Objectives

By the end of this course, participants will be able to:

Analyze service conditions and define a refractory design basis
Compare refractory materials, lining configurations, anchors, and joints
Apply installation, curing, dry-out, and quality-control requirements
Use inspection and testing evidence to classify lining condition
Diagnose failure mechanisms and prioritize maintenance responses
Build a Refractory Lifecycle Management Plan

Course Agenda

Day 1: Service Conditions and Design Basis

Hot-Process Duty and Exposure Profile
Thermal, Mechanical, Chemical, and Abrasion Load Matrix
Refractory Function and Performance Requirement Map
Lining Configuration and Thickness Decision Guide
Refractory Design Basis Document

Day 2: Materials, Anchors, and Joints

Refractory Material Property Selection Matrix
Monolithic, Brick, and Fiber System Comparison
Anchor Material, Pattern, and Welding Control
Expansion Joint and Interface Detail Checklist
Material Qualification and Storage Control Plan

Day 3: Installation and Dry-Out Control

Installation Inspection and Test Plan
Mixing, Water Addition, and Workability Record
Casting, Gunning, Ramming, and Brickwork Method Controls
Curing, Venting, and Dry-Out Schedule
As-Installed Testing and Quality Dossier

Day 4: Inspection, Failure, and Repair

In-Service Refractory Condition Survey
Defect Classification and Damage Map
Thermal Spalling, Erosion, and Chemical Attack Analysis
API Standard 982 Inspection and Assessment Path
Repair Scope and Maintenance Priority Matrix

Day 5: Refractory Lifecycle Practice

Exercise: Build a Service Duty and Design Basis
Exercise: Select a Lining, Anchor, and Joint System
Exercise: Review Installation and Dry-Out Records
Exercise: Diagnose Damage and Define a Repair Scope
Capstone Exercise: Refractory Lifecycle Management Plan

Practical Exercises

The course uses suggested activities to connect refractory engineering decisions with field controls and maintenance evidence.

Suggested activity: define service loads, lining functions, configuration constraints, and acceptance criteria for a furnace or kiln scenario.
Suggested activity: compare material properties, anchoring, joints, storage, mixing, and installation controls for a selected lining system.
Suggested activity: classify cracking, spalling, erosion, chemical attack, and anchorage damage from inspection evidence.
Suggested activity: integrate design basis, quality records, dry-out, condition findings, maintenance, and repair actions in a Refractory Lifecycle Management Plan.

FAQs

Who suits the industrial refractory lifecycle management course and what does it assume?

It suits teams designing, installing, inspecting, operating, maintaining, or repairing refractory-lined equipment and assumes they can interpret equipment drawings, material data, work procedures, and inspection records.

How does refractory lifecycle management differ from refractory materials training?

Refractory lifecycle management links material behavior to design, installation, quality control, dry-out, condition assessment, maintenance, and repair, while refractory materials training concentrates on composition, properties, manufacture, and laboratory characterization.

How are refractory lining materials selected?

Refractory lining materials are selected by matching temperature, thermal cycling, mechanical load, abrasion, chemical exposure, installation method, geometry, anchoring, joints, maintainability, and required performance.

What should a refractory installation inspection plan control?

A refractory installation inspection plan should control material identification, storage, qualification, substrate condition, anchors, mixing, water addition, placement, joints, curing, samples, testing, repairs, dry-out, and records.

How is refractory damage assessed for repair?

Refractory damage is assessed by mapping location and extent, identifying the mechanism, reviewing service and installation history, checking anchors and interfaces, judging functional impact, and defining an appropriate repair scope.

Conclusion

Participants take back a Refractory Lifecycle Management Plan linking service duty, design basis, materials, anchors, joints, installation, dry-out, inspection, failure analysis, maintenance, and repair. It changes disconnected records into traceable acceptance and intervention decisions. The plan supports coordinated equipment care without replacing detailed engineering, specialist testing, or site authorization.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 21-40 of 56 events

Location	Dates	Duration	Mode	Price
Abu Dhabi	Week 11, 2027 15 – 19 March 2027	5 Days	Onsite	€6,500
Chicago	Week 11, 2027 21 – 25 March 2027	5 Days	Onsite	€16,000
Montreux	Week 13, 2027 29 March – 2 April 2027	5 Days	Onsite	€8,000
Baku	Week 14, 2027 5 – 9 April 2027	5 Days	Onsite	€8,000
New York	Week 14, 2027 5 – 9 April 2027	5 Days	Onsite	€16,000
Geneva	Week 14, 2027 11 – 15 April 2027	5 Days	Onsite	€8,000
Kuala Lumpur	Week 16, 2027 19 – 23 April 2027	5 Days	Onsite	€6,500
London	Week 17, 2027 26 – 30 April 2027	5 Days	Onsite	€6,500
Madrid	Week 18, 2027 3 – 7 May 2027	5 Days	Onsite	€6,500
Frankfurt	Week 18, 2027 3 – 7 May 2027	5 Days	Onsite	€6,500
Munich	Week 20, 2027 17 – 21 May 2027	5 Days	Onsite	€6,500
Abu Dhabi	Week 21, 2027 24 – 28 May 2027	5 Days	Onsite	€6,500
Zanzibar	Week 21, 2027 30 May – 3 June 2027	5 Days	Onsite	€6,000
Jakarta	Week 23, 2027 7 – 11 June 2027	5 Days	Onsite	€8,000
London	Week 25, 2027 21 – 25 June 2027	5 Days	Onsite	€6,500
Lisbon	Week 25, 2027 21 – 25 June 2027	5 Days	Onsite	€6,500
Tokyo	Week 27, 2027 5 – 9 July 2027	5 Days	Onsite	€12,000
Seoul	Week 27, 2027 5 – 9 July 2027	5 Days	Onsite	€12,000
Nairobi	Week 27, 2027 11 – 15 July 2027	5 Days	Onsite	€6,000
Casablanca	Week 29, 2027 19 – 23 July 2027	5 Days	Onsite	€6,000

Frequently asked questions

What does this course cover?

OverviewIndustrial Refractory Lifecycle Management Course is a five-day intermediate course for refractory, maintenance, reliability, inspection, project, shutdown, contracting, and operations teams who leave with a Refractory Lifecycle Management Plan. Participants connect service conditions, lining design, material selection, anchors, joints, installati…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Industrial Refractory Lifecycle Management Course