Manufacturing Processes Fundamentals Training Course

Name: Manufacturing Processes and Process Selection Fundamentals Training Course
Availability: InStock

Select practical manufacturing routes by connecting materials, process capabilities, quality evidence, cost, safety, and sustainability.

Manufacturing Processes Fundamentals Training Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Marbella, Trabzon, Toronto, Rome, Dubai, New York and more
Next session: 8 – 12 November 2026, Marbella
Average fee: 7,500 €

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Manufacturing Processes and Process Selection Fundamentals Training Course

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Overview

Manufacturing Processes and Process Selection Fundamentals Training Course is a one-week foundation course for manufacturing engineers, production supervisors, process technicians, quality engineers, maintenance engineers, and early-career industrial professionals who leave with a Manufacturing Route Selection File. Participants connect engineering materials, manufacturing process families, production evidence, and selection trade-offs for metal, polymer, and composite components. The course uses manufacturing process selection methods, process capability evidence, and manufacturing quality controls. Agile Leaders Training Center presents manufacturing processes fundamentals through practical route decisions.

Who Should Attend

Manufacturing functions responsible for defining process routes, work methods, and production requirements
Production functions responsible for converting drawings and material requirements into repeatable operations
Process functions responsible for machine settings, tooling choices, and defect prevention
Quality functions responsible for metrology, capability evidence, inspection plans, and nonconformance analysis
Maintenance functions responsible for equipment condition, process stability, and production support
Early-career engineering functions building a working foundation in manufacturing technology

The course assumes participants can read basic engineering drawings or production instructions and leaves production planning, lean management, welding specialization, DFMA, maintenance strategy, and manufacturing finance outside scope.

Departments and Industries

The course supports departments and industries that select, operate, verify, and improve component manufacturing routes.

Manufacturing engineering, industrial engineering, and technical services
Production, machining, fabrication, and assembly operations
Quality assurance, metrology, inspection, and supplier quality
Automotive, aerospace, machinery, and metal-products manufacturing
Polymer, packaging, consumer-products, and composite manufacturing
Energy-equipment, medical-device, and industrial-component operations

Learning Objectives

By the end of this course, participants will be able to:

Apply material-process relationships to component requirements.
Compare casting, forming, machining, joining, polymer, and additive routes.
Use cutting parameters and joining variables to evaluate process windows.
Analyze capability, metrology, defect, and quality evidence.
Evaluate safety, cost, energy, waste, and sustainability trade-offs.
Build a manufacturing route selection file.

Course Agenda

Day 1: Frame the Manufacturing Route

Engineering Material Property and Process Compatibility Matrix
Mass-Reducing, Mass-Conserving, Joining, and Finishing Process Map
Component Geometry, Tolerance, Surface, and Volume Requirement Sheet
Manufacturing Process Selection Criteria and Screening Method
Safety Hazard, Resource, Cost, and Sustainability Trade-Off Register

Day 2: Shape Metals and Polymers

Casting Pattern, Mold, Solidification, and Allowance Decision Map
Casting Defect Cause-and-Evidence Analysis Sheet
Bulk-Forming Load, Flow, Temperature, and Lubrication Matrix
Sheet-Metal Cutting, Bending, Springback, and Formability Checklist
Polymer Molding and Composite Processing Selection Grid

Day 3: Remove Material and Join Components

Machining Operation, Tool, Machine, and Workholding Selection Tree
Cutting Speed, Feed, Depth, Tool-Life, and Finish Calculation Sheet
Machining Variation, Burr, Wear, and Surface-Defect Diagnostic Map
Welding and Mechanical Joining Process Compatibility Matrix
Joint Preparation, Heat Input, Distortion, and Inspection Control Plan

Day 4: Finish, Measure, and Qualify Production

Heat Treatment and Surface-Finishing Route Selection Table
Additive Manufacturing Process, Feedstock, Support, and Post-Processing Map
Measurement Strategy, Datum, Gauge, and Sampling Plan
Process Capability, Variation, and Acceptance Evidence File
Quality Control Plan and Manufacturing Defect Escalation Workflow

Day 5: Practice Manufacturing Process Selection

Suggested Exercise: Screen Casting, Forming, and Machining Routes for a Housing
Suggested Exercise: Diagnose Forming, Machining, and Joining Defect Evidence
Suggested Exercise: Compare Polymer, Composite, and Additive Routes for a Bracket
Suggested Exercise: Balance Quality, Safety, Cost, Waste, and Energy Trade-Offs
Capstone Exercise: Present a Manufacturing Route Selection File

Practical Exercises

The course uses suggested activities to turn component requirements and manufacturing evidence into route decisions.

Suggested activity: match materials, geometry, tolerances, volumes, and surface requirements to viable process families.
Suggested activity: calculate machining parameters and diagnose tool-wear, finish, and dimensional evidence.
Suggested activity: compare casting, forming, joining, polymer, composite, and additive alternatives for industrial components.
Suggested activity: assemble a route file with capability, inspection, defect, safety, cost, and sustainability evidence.

FAQs

Who suits manufacturing processes fundamentals training, and what does it assume?

Manufacturing processes fundamentals training suits production, process, quality, maintenance, and early-career engineering functions and assumes participants can interpret basic drawings, material requirements, or work instructions.

How does manufacturing process selection training differ from production planning training?

Manufacturing process selection training chooses how a component is made from material, geometry, tolerance, quality, and process evidence, while production planning training schedules capacity, labor, inventory, and orders.

How is a manufacturing process selected for a component?

A manufacturing process is selected by screening material compatibility, geometry, tolerance, surface finish, production volume, equipment, capability, inspection, safety, cost, energy, waste, and post-processing requirements.

What evidence is used to diagnose manufacturing process defects?

Manufacturing defect diagnosis uses drawings, process settings, material records, measurements, surface observations, tool and equipment condition, inspection results, capability data, and traceable comparisons with the approved process window.

When is additive manufacturing compared with conventional manufacturing processes?

Additive manufacturing is compared when geometry, material, quantity, support needs, post-processing, tolerance, surface, qualification evidence, lead-time constraints, and waste trade-offs could change the preferred route.

Conclusion

Participants take a Manufacturing Route Selection File back to their organization. It links component requirements to material choices, process alternatives, settings, capability, inspection, defect controls, safety, cost, and sustainability evidence. The file changes isolated process preferences into a traceable basis for selecting and reviewing how a component will be made.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 41-58 of 58 events

Location	Dates	Duration	Mode	Price
Seoul	Week 30, 2027 26 – 30 July 2027	1 Week	Onsite	€12,000
Frankfurt	Week 31, 2027 2 – 6 August 2027	1 Week	Onsite	€6,500
Accra	Week 31, 2027 8 – 12 August 2027	1 Week	Onsite	€6,000
Paris	Week 33, 2027 16 – 20 August 2027	1 Week	Onsite	€6,500
Vienna	Week 34, 2027 23 – 27 August 2027	1 Week	Onsite	€7,500
Tbilisi	Week 35, 2027 30 August – 3 September 2027	1 Week	Onsite	€5,700
Cairo	Week 36, 2027 6 – 10 September 2027	1 Week	Onsite	€5,200
Bangkok	Week 36, 2027 12 – 16 September 2027	1 Week	Onsite	€8,000
Berlin	Week 37, 2027 13 – 17 September 2027	1 Week	Onsite	€6,500
Singapore	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€6,500
Cape town	Week 38, 2027 26 – 30 September 2027	1 Week	Onsite	€6,000
Zoom	Week 39, 2027 27 September – 1 October 2027	1 Week	Online	€3,000
Baku	Week 41, 2027 11 – 15 October 2027	1 Week	Onsite	€8,000
Munich	Week 41, 2027 11 – 15 October 2027	1 Week	Onsite	€6,500
Johannesburg	Week 41, 2027 17 – 21 October 2027	1 Week	Onsite	€6,000
Phuket	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€8,000
Muscat	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€6,500
Bali	Week 44, 2027 7 – 11 November 2027	1 Week	Onsite	€6,500

Frequently asked questions

What does this course cover?

OverviewManufacturing Processes and Process Selection Fundamentals Training Course is a one-week foundation course for manufacturing engineers, production supervisors, process technicians, quality engineers, maintenance engineers, and early-career industrial professionals who leave with a Manufacturing Route Selection File. Participants connect engineerin…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Manufacturing Processes Fundamentals Training Course