Power Cable Engineering Course: Design and Testing

Name: Power Cable Engineering: Design, Manufacturing, Standards and Testing Course
Availability: InStock

Master power cable engineering through advanced conductor design, triple-extrusion manufacturing, IEC testing standards, and factory acceptance quality audits.

Power Cable Engineering Course: Design and Testing

At a glance

Duration: 1 Week
Format: Classroom
Cities: Madrid, Sharm El-Sheikh, Manama, Munich, Abu Dhabi, Rome and more
Next session: 16 – 20 November 2026, Madrid
Average fee: 7,500 €

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Power Cable Engineering: Design, Manufacturing, Standards and Testing Course

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Overview

The Power Cable Engineering: Design, Manufacturing, Standards and Testing Course is a one-week course for electrical engineers, cable system designers, and quality assurance inspectors who leave with a cable engineering technical dossier to govern procurement and production assurance. Unclear material specifications, uncontrolled curing defects, and inadequate factory testing protocols cause costly cable breakdowns and project delays. This course resolves technical vulnerabilities through rigorous application of IEC 60228 conductor design, continuous vulcanization manufacturing oversight, and IEC 60502 partial discharge acceptance criteria. Agile Leaders Training Center delivers the Power Cable Engineering: Design, Manufacturing, Standards and Testing Course.

Who Should Attend

Electrical design engineers responsible for cable sizing, insulation coordination, and conductor selection.
Quality assurance managers overseeing factory acceptance testing, continuous vulcanization lines, and vendor auditing.
Transmission and distribution project engineers supervising high-voltage cable route installation and technical procurement.
Plant maintenance engineers directing medium- and high-voltage cable condition assessment and diagnostic testing.
Commissioning specialists managing site acceptance testing and baseline dielectric dissipation verification.

The course assumes participants actively manage industrial power systems or electrical infrastructure projects, and it leaves out residential building branch wiring and low-voltage domestic installations.

Departments and Industries

The course draws operational cases from infrastructure management and resources sectors.

High-voltage electrical transmission and distribution utilities
Heavy petrochemical processing and offshore refining plants
Renewable energy generation and substation engineering facilities
Industrial manufacturing and continuous process operations
Engineering, procurement, and construction contracting divisions

Learning Objectives

By the end of this course, participants will be able to:

Apply IEC 60228 conductor sizing and DC resistance calculations to optimize power core construction.
Build continuous catenary vulcanization and triple-extrusion quality control parameters for insulated power cables.
Evaluate routine and type testing data using IEC 60502-2 and IEC 60840 criteria.
Diagnose insulation aging mechanisms and dielectric breakdown using partial discharge and Tan delta measurements.
Prioritize factory acceptance testing protocols to audit supplier manufacturing runs and documentation.
Formulate a cable engineering technical dossier governing procurement specifications and qualification testing.

Course Agenda

Day 1: Conductor Design and Cable Construction Foundations

Conductor materials and resistance thresholds under IEC 60228
Solid versus stranded Class 1, Class 2, and flexible Class 5 conductor geometry
Metallic screening design using copper tape and wire screen architectures
Outer sheath polymer selection including PVC, HDPE, LLDPE, and low-smoke zero-halogen jackets
Thermal rating and short-circuit current capacity calculation methods

Day 2: Insulation Systems and Vulcanization Manufacturing

Triple-extrusion head tooling for conductor screen, XLPE insulation, and insulation screen
Continuous catenary vulcanization and vertical continuous vulcanization line thermal zones
Degasification chamber residence times for methane and acetophenone byproduct removal
Cross-linking percentage verification using hot set elongation tests under IEC 60811
Extruder screw temperature profiling and peroxide decomposition dynamics

Day 3: Standards Compliance and High-Voltage Specifications

Low-voltage extruded cable construction rules under IEC 60502-1:2021
Medium-voltage cable requirements and accessories under IEC 60502-2:2014+AMD1:2024 CSV
High-voltage system specifications from 30 kV up to 150 kV under IEC 60840
Extra-high-voltage cable systems and long-term testing parameters under IEC 62067:2022
Cable termination and jointing interface standards up to 36 kV

Day 4: Factory Acceptance Testing and Diagnostic Evaluation

Routine partial discharge screening thresholds of 10 pC and 5 pC under high-voltage pre-stress
Dielectric dissipation factor Tan delta measurement across voltage ranges from 0.5 to 2.0 U0
High-voltage AC withstand test procedures and spark testing for protective jackets
Lightning impulse breakdown testing setups using 1.2/50 microsecond impulse waveforms
Heating cycle voltage endurance tests operating at 90 to 95 degrees Celsius

Day 5: Testing Bay Execution and Quality Assurance Practice

Suggested activity: Audit a continuous catenary vulcanization extrusion log for curing anomalies
Suggested activity: Analyze partial discharge test bay oscillograms against IEC 60502-2 acceptance thresholds
Suggested activity: Evaluate dielectric dissipation factor Tan delta trends across thermal step changes
Suggested activity: Formulate a factory acceptance testing inspection checklist for high-voltage cable runs
Capstone exercise: Assemble an integrated cable engineering technical dossier resolving manufacturing and testing specifications

Practical Exercises

The course uses manufacturing batch records, dielectric test bay datasets, and factory audit sheets.

Suggested activity: Calculate conductor DC resistance limits and cross-sectional sizing per IEC 60228.
Suggested activity: Evaluate XLPE hot set elongation test results against cross-linking thresholds under IEC 60811.
Suggested activity: Interpret factory routine partial discharge test bay plots to isolate internal voids.
Capstone exercise: Formulate a cable engineering technical dossier validating manufacturing quality and acceptance testing.

FAQs

Who suits the Power Cable Engineering: Design, Manufacturing, Standards and Testing Course?

The Power Cable Engineering: Design, Manufacturing, Standards and Testing Course suits electrical engineers, procurement specialists, and quality auditors managing power cables. The course assumes active involvement in electrical systems, leaving out domestic house wiring.

How does the Power Cable Engineering: Design, Manufacturing, Standards and Testing Course differ from field installation training?

Field installation training covers basic trenching, cable pulling, and simple termination heat shrinking. The Power Cable Engineering: Design, Manufacturing, Standards and Testing Course concentrates on core conductor design, triple-extrusion vulcanization manufacturing, IEC compliance, and factory acceptance testing protocols.

Which standards govern the Power Cable Engineering: Design, Manufacturing, Standards and Testing Course?

The Power Cable Engineering: Design, Manufacturing, Standards and Testing Course applies international standards including IEC 60228 for conductors, IEC 60502-1:2021 and IEC 60502-2:2014+AMD1:2024 CSV for medium-voltage cables, IEC 60840 for high-voltage cables, and IEC 62067:2022 for extra-high-voltage systems.

What testing protocols are addressed in the Power Cable Engineering: Design, Manufacturing, Standards and Testing Course?

The Power Cable Engineering: Design, Manufacturing, Standards and Testing Course evaluates routine and type testing including conductor resistance, high-voltage AC withstand, partial discharge measurement, dielectric dissipation factor Tan delta testing, and hot set elongation verification.

Conclusion

Participants return to their organizations equipped with a practical cable engineering technical dossier to govern procurement specifications and manufacturing surveillance. This operational asset prevents insulation failure and streamlines factory acceptance testing sign-offs. Engineering teams immediately establish rigorous quality verification across power cable production and high-voltage testing bays.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Frankfurt	Week 31, 2027 2 – 6 August 2027	1 Week	Onsite	€6,500
Bali	Week 31, 2027 8 – 12 August 2027	1 Week	Onsite	€6,500
Accra	Week 33, 2027 16 – 20 August 2027	1 Week	Onsite	€6,330
Amsterdam	Week 34, 2027 23 – 27 August 2027	1 Week	Onsite	€6,500
Chicago	Week 34, 2027 29 August – 2 September 2027	1 Week	Onsite	€16,000
Dubai	Week 35, 2027 30 August – 3 September 2027	1 Week	Onsite	€6,500
London	Week 36, 2027 6 – 10 September 2027	1 Week	Onsite	€6,500
Zanzibar	Week 36, 2027 12 – 16 September 2027	1 Week	Onsite	€6,000
Cairo	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€5,200
Singapore	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€6,500
Istanbul	Week 39, 2027 27 September – 1 October 2027	1 Week	Onsite	€6,000
Berlin	Week 40, 2027 4 – 8 October 2027	1 Week	Onsite	€6,500
Athens	Week 41, 2027 11 – 15 October 2027	1 Week	Onsite	€7,500
Tbilisi	Week 42, 2027 18 – 22 October 2027	1 Week	Onsite	€5,700
Cape town	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€6,000
Muscat	Week 43, 2027 31 October – 4 November 2027	1 Week	Onsite	€6,500
Porto	Week 45, 2027 8 – 12 November 2027	1 Week	Onsite	€6,500
Vienna	Week 46, 2027 15 – 19 November 2027	1 Week	Onsite	€7,500

Frequently asked questions

What does this course cover?

OverviewThe Power Cable Engineering: Design, Manufacturing, Standards and Testing Course is a one-week course for electrical engineers, cable system designers, and quality assurance inspectors who leave with a cable engineering technical dossier to govern procurement and production assurance. Unclear material specifications, uncontrolled curing defects, a…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Power Cable Engineering Course: Design and Testing