Mastering Lean Six Sigma: From Push to Pull with Poka Yoke

Name: Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke
Availability: InStock

Lean Six Sigma: A Comprehensive Course on Lean Management and Error-Proofing with Poka Yok

Mastering Lean Six Sigma: From Push to Pull with Poka Yoke

At a glance

Duration: 5 days
Format: Classroom
Cities: Zanzibar, Accra, Jakarta, Phuket, Marbella, Abu Dhabi and more
Next session: 11 – 15 October 2026, Zanzibar
Average fee: 5,800 €

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Lean Six Sigma Training Course : Lean Manufacturing with Poka Yoke

Overview

Lean Six Sigma is a robust, data-driven methodology that delivers measurable improvements to organizations. Our Lean Six Sigma Certification Training Course is tailored to guide participants through a transformative journey from traditional "push" systems to highly efficient "pull" systems. By integrating the concepts of Lean Management and Poka Yoke, an error-proofing approach in manufacturing, our course stands out as a benchmark. It explores not just the theoretical frameworks of Lean Manufacturing but also incorporates practical tools such as Just In Time (JIT) Manufacturing, SMED (Single Minute Exchange of Die), Heijunka (production leveling), and Jidoka (automation with a human touch).

Target Audience

Mid to senior-level managers
Quality Assurance Engineers
Project Managers
Team Leaders
Software Professionals
Operational Executives
Process Improvement Specialists
Production Managers
Supply Chain Managers
Professionals seeking Lean Six Sigma Yellow, Green, Black, or Master Black Belt certification

Targeted Organizational Departments

Manufacturing
Logistics and Supply Chain Management
Quality Control
Operations
Project Management
Training and Development
Process Improvement
Customer Service
Production

Targeted Industries

Manufacturing
Healthcare
IT and Software
Logistics and Supply Chain
Automotive
Aerospace
Financial Services
Retail
Telecom
Construction

Course Offerings

Participants will be able to:

Understand and apply Lean Six Sigma principles
Implement Poka Yoke in various situations
Employ JIT principles for efficient manufacturing
Execute SMED for optimized cycle time
Develop Value Stream Mapping for process optimization
Utilize OEE for assessing equipment effectiveness
Apply 5S methodology for organizational efficiency
Gain Lean Six Sigma Green, Black or Master Black Belt Certification
Utilize lean manufacturing tools and concepts effectively
Optimize supply chain and logistics management processes
Apply Heijunka for leveled production
Understand and employ Jidoka for quality assurance

Training Methodology

Our training employs a blended learning approach that includes instructor-led sessions, case studies, group work, hands-on exercises, and reflection & review sessions. We foster an interactive learning environment where participants will learn to shift from push to pull manufacturing systems, understand the meaning and applications of various Lean concepts and tools. Just in time training is provided for timely problem-solving, and the courses will feature discussions on real-world examples. Participants will also have access to online resources for continuous learning post-training.

Course Toolbox

Lean Six Sigma Training materials
Online Resources for JIT, Jidoka, Heijunka, and SMED
Case Study Materials
Software for Value Stream Mapping
Templates for OEE, 5S, and QFD House of Quality
Practice Exams for Lean Six Sigma Green, Black, and Master Black Belt Certification

Course Agenda

Day 1: Lean Six Sigma Overview & Basics

Topic 1: Introduction to Lean Six Sigma
Topic 2: Overview of Lean Manufacturing
Reflection & Review: Recap and Insights

Day 2: Lean Tools & Techniques

Topic 1: JIT and Jidoka
Topic 2: SMED and Heijunka
Reflection & Review: Real-world Applications and Review

Day 3: Quality Management and Poka Yoke

Topic 1: Quality Function Deployment
Topic 2: Poka Yoke – Error Proofing in Manufacturing
Reflection & Review: Case Studies and Insights

Day 4: Value Stream Mapping and OEE

Topic 1: Value Stream Mapping
Topic 2: Overall Equipment Effectiveness
Reflection & Review: Hands-on Practice and Recap

Day 5: Certification and Course Wrap-up

Topic 1: Lean Six Sigma Belts Overview
Topic 2: Certification Process and Next Steps
Reflection & Review: Course Recap and Next Steps

How This Course is Different from Other Lean Six Sigma Training Courses

Our course goes beyond just delivering Lean Six Sigma principles. It offers a comprehensive view of Lean Manufacturing systems, translating theory into practice. Unlike other courses, we equip our participants with hands-on experience using lean manufacturing tools, real-world applications of the jidoka method and heijunka, and an in-depth understanding of lean six sigma green, black, and master black belt certification process. Our unique value proposition lies in the integration of the 'Poka Yoke' principle, a cornerstone of error-proofing in lean manufacturing.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Kuwait	Week 01, 2027 10 – 14 January 2027	5 Days	Onsite	€5,500
Kuala Lumpur	Week 02, 2027 11 – 15 January 2027	5 Days	Onsite	€5,200
Tokyo	Week 03, 2027 18 – 22 January 2027	5 Days	Onsite	€10,000
Madrid	Week 03, 2027 18 – 22 January 2027	5 Days	Onsite	€5,700
Athens	Week 04, 2027 25 – 29 January 2027	5 Days	Onsite	€6,700
Amsterdam	Week 06, 2027 8 – 12 February 2027	5 Days	Onsite	€5,700
Dubai	Week 07, 2027 15 – 19 February 2027	5 Days	Onsite	€4,500
Rome	Week 08, 2027 22 – 26 February 2027	5 Days	Onsite	€5,700
Vienna	Week 09, 2027 1 – 5 March 2027	5 Days	Onsite	€5,700
Amman	Week 09, 2027 7 – 11 March 2027	5 Days	Onsite	€4,100
Sharm El-Sheikh	Week 10, 2027 8 – 12 March 2027	5 Days	Onsite	€4,100
Tbilisi	Week 11, 2027 15 – 19 March 2027	5 Days	Onsite	€5,000
Al Jubail	Week 11, 2027 21 – 25 March 2027	5 Days	Onsite	€5,700
Cape town	Week 12, 2027 28 March – 1 April 2027	5 Days	Onsite	€4,500
London	Week 13, 2027 29 March – 2 April 2027	5 Days	Onsite	€5,700
Istanbul	Week 14, 2027 5 – 9 April 2027	5 Days	Onsite	€4,500
Madrid	Week 14, 2027 5 – 9 April 2027	5 Days	Onsite	€5,700
Paris	Week 15, 2027 12 – 16 April 2027	5 Days	Onsite	€5,700
Milan	Week 15, 2027 12 – 16 April 2027	5 Days	Onsite	€5,700
Casablanca	Week 16, 2027 19 – 23 April 2027	5 Days	Onsite	€4,100