Lean Manufacturing: Process Control and Automation

Name: Mastering Lean Manufacturing: Process Control Systems and Automation
Availability: InStock

Harnessing Efficiency: Lean Manufacturing and Robotic Process Automation

Lean Manufacturing: Process Control and Automation

At a glance

Duration: 5 days
Format: Classroom
Cities: Tbilisi, Cairo, Berlin, London, Seoul, Singapore and more
Next session: 12 – 16 October 2026, Tbilisi
Average fee: 5,800 €

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Mastering Lean Manufacturing: Process Control Systems and Automation

Lean Manufacturing: Embrace Efficiency and Excellence Overview

Welcome to 'Lean Manufacturing: Embrace Efficiency and Excellence', a transformative journey towards streamlined production and optimized resources. This course integrates important aspects like process and procedure design, business process analysis, and process engineering. In the rapidly evolving industrial landscape, a deep understanding of process control systems is imperative. This course will provide you with practical knowledge about business process redesign and training in process measurement to help your organization achieve operational excellence. Additionally, we touch upon robotic process automation courses to help you understand how technology can complement lean manufacturing processes.

Target Audience

Production managers
Process engineers
Quality control officers
Operational heads
Professionals interested in business process management training

Targeted Organizational Departments

Production
Quality Control
Operations
Process Engineering

Targeted Industries

Automotive
Food processing
Pharmaceuticals
Electronics manufacturing

Course Offerings

Understanding of process measurement
Skills in process mapping
Proficiency in business process redesign
Control of various process control systems
Business process reengineering certification
Opportunity to learn robotic process automation

Training Methodology

Our course deploys a blend of theoretical teaching, case studies, group work, interactive sessions, and hands-on exposure to process control systems. You will understand the importance of process and procedure, get insights into business process analysis, and take part in business process management training. Feedback sessions based on process engineering courses and robotic process automation courses will be a part of the daily routine.

Course Toolbox

Workbooks on process measurement, process mapping, business process modeling definition, and business process redesign
Online resources for business process training
Software for business process analysis and robotic process automation

Course Agenda

Day 1: Foundations of Lean Manufacturing and Finance Principles

• Topic 1: What is Lean Manufacturing?

• Topic 2: Finance 101 by Taiichi: An Overview

• Topic 3: Reflection on the Forgotten M’s in Manufacturing

• Reflection & Review: Understanding the Basics of Lean Manufacturing and Finance

Day 2: Standards, Flow and Automation

• Topic 1: No Standards, No Kaizen: Importance of Standards in Lean Manufacturing

• Topic 2: Standard Work in Lean Manufacturing

• Topic 3: Why Flow Counter Clockwise? An Analysis

• Reflection & Review: Focus on Standards and Flow in Lean Manufacturing

Day 3: Automation, Planning, and Quick Adjustments

• Topic 1: Jidoka - The Forgotten Pillar of Lean Manufacturing

• Topic 2: Heijunka in the Front Office and Its Importance • Topic 3: Why Heijunka? – Parts 1 & 2

• Topic 4: Single Minute Exchange of Dies (SMED): An Introduction • Reflection & Review: Understanding Automation, Heijunka, and SMED in Lean Manufacturing

Day 4: Operational Efficiency, Value Stream Mapping, and Kaizen Rules

• Topic 1: OEE – Not Just for TPM Programs!

• Topic 2: Value Stream Mapping Overview: Current State and Future State

• Topic 3: Introduction to the Kaizen Newspaper: Two Types of Kaizen and Rules 1-4

• Reflection & Review: Delving into OEE, Value Stream Mapping and Kaizen Rules

Day 5: Kaizen Rules, Reflection, and Reality

• Topic 1: Kaizen Rules: 5-10

• Topic 2: Repent, I mean Hansei! Importance of Reflection in Lean Manufacturing

• Topic 3: Is Laying People Off Really Anti-Lean? A Discussion

• Topic 4: Shadows or Reality in Lean Manufacturing

• Reflection & Review: Final Reflection on Kaizen Rules and Ethical Practices in Lean Manufacturing

How This Course is Different from Other Lean Manufacturing Courses

'Lean Manufacturing: Embrace Efficiency and Excellence' is a unique blend of traditional lean principles and emerging technology. The course not only provides insights into process engineering and business process analysis but also offers hands-on robotic process automation courses. Our business process redesign and reengineering certification stand out from other offerings as we integrate theory and practice with real-world case studies. This course goes beyond imparting knowledge on process and procedure, offering a holistic understanding of lean manufacturing with the use of process control systems, process measurement, and process mapping.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 1-20 of 74 events

Location	Dates	Duration	Mode	Price
Tbilisi	Week 42, 2026 12 – 16 October 2026	5 Days	Onsite	€5,000
Zoom	Week 42, 2026 12 – 16 October 2026	5 Days	Online	€1,500
Cairo	Week 43, 2026 19 – 23 October 2026	5 Days	Onsite	€4,100
Berlin	Week 44, 2026 26 – 30 October 2026	5 Days	Onsite	€5,700
London	Week 45, 2026 2 – 6 November 2026	5 Days	Onsite	€5,700
Seoul	Week 46, 2026 9 – 13 November 2026	5 Days	Onsite	€10,000
Singapore	Week 47, 2026 16 – 20 November 2026	5 Days	Onsite	€5,700
Kuwait	Week 47, 2026 22 – 26 November 2026	5 Days	Onsite	€5,500
Dubai	Week 49, 2026 30 November – 4 December 2026	5 Days	Onsite	€4,500
Abu Dhabi	Week 49, 2026 30 November – 4 December 2026	5 Days	Onsite	€4,700
Phuket	Week 49, 2026 6 – 10 December 2026	5 Days	Onsite	€6,000
Bangkok	Week 51, 2026 20 – 24 December 2026	5 Days	Onsite	€6,000
Zanzibar	Week 52, 2026 27 – 31 December 2026	5 Days	Onsite	€5,500
Nice	Week 53, 2026 28 December 2026 – 1 January 2027	5 Days	Onsite	€5,700
Dubai	Week 01, 2027 4 – 8 January 2027	5 Days	Onsite	€4,500
Madrid	Week 01, 2027 4 – 8 January 2027	5 Days	Onsite	€5,700
Kuala Lumpur	Week 02, 2027 11 – 15 January 2027	5 Days	Onsite	€5,200
Amsterdam	Week 02, 2027 11 – 15 January 2027	5 Days	Onsite	€5,700
Tokyo	Week 03, 2027 18 – 22 January 2027	5 Days	Onsite	€10,000
Porto	Week 03, 2027 18 – 22 January 2027	5 Days	Onsite	€5,700