Flare Gas Recovery Systems Design Training Course

Name: Advanced Flare Gas Recovery Systems Design Training Course
Availability: InStock

Engineer recoverable flare loads, compression, controls, utilization routes, reliability, and brownfield integration for operating facilities.

At a glance

Duration: 1 Week
Format: Classroom
Cities: Munich, Barcelona, San Diego, Baku, Berlin, Bali and more
Next session: 9 – 13 November 2026, Munich
Average fee: 7,500 €

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Advanced Flare Gas Recovery Systems Design Training Course

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Overview

Advanced Flare Gas Recovery Systems Design Training Course is a one-week course for process, facilities, rotating-equipment, operations, environmental, energy-efficiency, project, and assurance functions who leave with a Flare Gas Recovery and Utilization Design File. Participants connect flare gas recovery systems design, recoverable flare load selection, flare gas compression, gas utilization routes, and brownfield FGR integration without constraining emergency disposal. Agile Leaders Training Center presents advanced flare gas recovery engineering.

Who Should Attend

Process and facilities functions responsible for source characterization, design basis, conditioning, routing, and integration
Rotating-equipment functions responsible for compressor selection, turndown, anti-surge protection, and machinery interfaces
Operations functions responsible for stable header pressure, control response, shutdowns, monitoring, and troubleshooting
Environmental and energy-efficiency functions responsible for flare accounting, emissions reduction, recovered-energy performance, and reporting evidence
Project and technical-assurance functions responsible for screening, economics, specifications, design reviews, and acceptance decisions

The course assumes participants already interpret process data and engineering documents, and it leaves out relief-load calculation, flare-tip combustion design, and mechanical-integrity inspection.

Departments and Industries

The course supports departments and industries that recover routine flare gas while retaining a safe disposal path.

Oil and gas production, gathering, processing, refining, storage, and terminals
Petrochemical, chemical, fertilizer, and gas-to-power facilities
Process, facilities, machinery, instrumentation, and control engineering
Operations, maintenance, reliability, and energy management
Projects, engineering procurement, construction, and technical assurance
Environmental performance, emissions accounting, and industrial decarbonization

Learning Objectives

By the end of this course, participants will be able to:

Build a traceable flare-source inventory and operating envelope
Analyze recoverable loads, gas quality, conditioning, and utilization constraints
Evaluate compressor technology, turndown, controls, and protection
Compare fuel, processing, reinjection, export, and power routes
Diagnose reliability, shutdown, corrosion, monitoring, and revamp risks
Create an assured FGR design and performance case

Course Agenda

Day 1: Establish the Recovery Basis

Flare-Source Inventory and Composition Register
Normal, Intermittent, and Emergency Flow Classification Method
Recoverable-Load Duration Curve and Design Envelope
Header Pressure, Knockout Drum, and Seal Interface Map
Recovery Design Basis and Assumption Log

Day 2: Engineer Conditioning and Compression

Liquid Separation and Gas Conditioning Selection Matrix
Compressor Technology and Gas-Quality Screening Model
Capacity, Turndown, Recycle, and Anti-Surge Calculation Sheet
Suction Pressure and Flare-Header Interaction Analysis
Materials, Corrosion, Utilities, and Machinery Interface Checklist

Day 3: Integrate Controls and Safeguards

FGR Operating-Control Narrative and Pressure Cascade
Start-up, Normal Operation, Upset, and Shutdown State Diagram
Trip, Bypass, Isolation, and Safe-Disposal Cause-and-Effect Matrix
Instrumentation, Metering, Alarm, and Performance-Monitoring Plan
Reliability, Availability, Maintainability, and Spared-Duty Assessment

Day 4: Select Utilization and Project Cases

Fuel Gas, Processing, Reinjection, Export, and Power Route Matrix
Recovered-Gas Energy and Emissions Accounting Method
Capital, Operating, Revenue, and Sensitivity Evaluation Model
Brownfield Tie-in, Constructability, and Outage Integration Plan
Operability, HAZOP Input, and Technical-Assurance Review Register

Day 5: Practice FGR Design Assurance

Suggested Exercise: Reconcile the Source Inventory and Recoverable-Load Envelope
Suggested Exercise: Select Conditioning, Compression, and Turndown Arrangements
Suggested Exercise: Test Control, Trip, and Safe-Disposal Responses
Suggested Exercise: Compare Utilization Economics and Performance Evidence
Capstone Exercise: Complete the Flare Gas Recovery and Utilization Design File

Practical Exercises

The course uses suggested activities to connect operating evidence, equipment choices, control behavior, utilization value, and assurance decisions.

Suggested activity: classify sources and flow modes, test data quality, and establish a recoverable-load duration curve.
Suggested activity: screen separation, conditioning, compressor, turndown, recycle, materials, utility, and reliability options.
Suggested activity: challenge header-pressure control, trips, bypasses, shutdown states, metering, and safe return to flaring.
Suggested activity: compare use routes, sensitivities, emissions evidence, tie-ins, and design-review actions in one decision file.

FAQs

Who suits advanced flare gas recovery systems design training, and what does it assume?

Advanced flare gas recovery systems design training suits engineering, operations, energy, environmental, project, and assurance functions. It assumes participants can work with process data, flow diagrams, equipment information, and operating scenarios.

How does flare gas recovery systems design differ from flare and relief-system design?

Flare gas recovery systems design captures routine and manageable flows for reuse while preserving the flare as a safe disposal route. Relief-system design establishes credible emergency loads, disposal capacity, radiation, dispersion, combustion, and mechanical requirements.

How is the recoverable flare load selected for an FGR system?

The recoverable flare load is selected from measured and reconciled source flows, composition, duration, variability, header pressure, compressor turndown, downstream demand, reliability targets, and the requirement to pass larger or abnormal flows safely to the flare.

Which flare gas utilization route should an FGR project choose?

The utilization route should follow gas quality, pressure, conditioning needs, demand profile, infrastructure, operability, energy value, emissions effect, capital cost, operating cost, and sensitivity to uncertain flow. Fuel gas, processing, reinjection, export, and power options require different interfaces.

What control issue is most important in flare gas recovery?

Stable flare-header suction pressure is central because recovery must respond to routine variation without drawing air inward, overpressuring the header, starving the compressor, or obstructing safe disposal. Pressure control, recycle, trips, seals, bypasses, and shutdown logic work as one protection arrangement.

Conclusion

Participants take back a Flare Gas Recovery and Utilization Design File linking source data, load selection, conditioning, compression, controls, safeguards, use routes, economics, performance, and revamp interfaces. The file changes disconnected studies into one traceable engineering case. It supports design reviews, option selection, operating decisions, and action closure.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Showing 1-20 of 58 events

Location	Dates	Duration	Mode	Price
Munich	Week 46, 2026 9 – 13 November 2026	1 Week	Onsite	€6,500
Barcelona	Week 47, 2026 16 – 20 November 2026	1 Week	Onsite	€6,500
San Diego	Week 49, 2026 30 November – 4 December 2026	1 Week	Onsite	€16,000
Baku	Week 50, 2026 7 – 11 December 2026	1 Week	Onsite	€8,000
Berlin	Week 50, 2026 7 – 11 December 2026	1 Week	Onsite	€6,500
Bali	Week 50, 2026 13 – 17 December 2026	1 Week	Onsite	€6,500
Tashkent	Week 50, 2026 13 – 17 December 2026	1 Week	Onsite	€8,000
Chicago	Week 51, 2026 20 – 24 December 2026	1 Week	Onsite	€16,000
Langkawi	Week 52, 2026 27 – 31 December 2026	1 Week	Onsite	€8,000
Manama	Week 53, 2027 3 – 7 January 2027	1 Week	Onsite	€6,500
Prague	Week 02, 2027 11 – 15 January 2027	1 Week	Onsite	€7,500
Porto	Week 02, 2027 11 – 15 January 2027	1 Week	Onsite	€6,500
Rome	Week 03, 2027 18 – 22 January 2027	1 Week	Onsite	€6,500
London	Week 04, 2027 25 – 29 January 2027	1 Week	Onsite	€6,500
Paris	Week 05, 2027 1 – 5 February 2027	1 Week	Onsite	€6,500
Lagos	Week 06, 2027 14 – 18 February 2027	1 Week	Onsite	€6,000
Madrid	Week 07, 2027 15 – 19 February 2027	1 Week	Onsite	€6,500
Geneva	Week 08, 2027 28 February – 4 March 2027	1 Week	Onsite	€8,000
Istanbul	Week 10, 2027 8 – 12 March 2027	1 Week	Onsite	€6,000
Amman	Week 10, 2027 14 – 18 March 2027	1 Week	Onsite	€6,000

Frequently asked questions

What does this course cover?

OverviewAdvanced Flare Gas Recovery Systems Design Training Course is a one-week course for process, facilities, rotating-equipment, operations, environmental, energy-efficiency, project, and assurance functions who leave with a Flare Gas Recovery and Utilization Design File. Participants connect flare gas recovery systems design, recoverable flare load s…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Flare Gas Recovery Systems Design Training Course