Process Heat Transfer Augmentation Training Course

Evaluate passive, active, and phase-change enhancement methods for defensible process-equipment retrofit decisions.
Process Heat Transfer Augmentation Training Course

At a glance

Duration
1 Week
Format
Classroom
Cities
Singapore, Muscat, Cairo, Sharm El-Sheikh, Amman, Lisbon and more
Next session
9 – 13 November 2026, Singapore
Average fee
7,500 €

Overview

Process Heat Transfer Augmentation Techniques Training Course is a one-week advanced course for process, thermal, operations, and energy engineering teams who leave with a Heat Transfer Augmentation Decision Pack. The course addresses how to raise thermal duty without accepting unexamined pressure drop, fouling, integrity, or operability consequences. Participants use thermal-hydraulic baselines, passive and active enhancement methods, evidence screening, and techno-economic comparison. Agile Leaders Training Center delivers this course on process heat transfer augmentation techniques.

Who Should Attend

  • Functions responsible for process heat-transfer performance and thermal duty
  • Teams responsible for heat-exchanger troubleshooting, debottlenecking, and retrofit studies
  • Functions responsible for operations, energy use, and pumping constraints
  • Teams responsible for equipment integrity, fouling control, and maintainability
  • Technical project groups responsible for option screening and investment recommendations

The course assumes participants already use heat-transfer calculations, process data, or equipment performance evidence and leaves out introductory thermodynamics, general exchanger design, and inspection-only training.

Departments and Industries

The course supports augmentation decisions across process plants and other thermal systems.

  • Process, thermal, mechanical, and energy engineering
  • Operations, maintenance, reliability, and asset integrity
  • Oil and gas, petrochemicals, chemicals, and refining
  • Power generation, utilities, water, and district energy
  • Food processing, pharmaceuticals, metals, and manufacturing

Learning Objectives

By the end of this course, participants will be able to:

  • Build thermal-hydraulic baselines for augmentation studies.
  • Compare passive, active, and compound enhancement methods.
  • Analyze boiling, condensation, fouling, and pressure-drop effects.
  • Evaluate CFD, test, and operating evidence for candidate options.
  • Prioritize retrofit concepts through integrity and operability gates.
  • Build a defensible techno-economic augmentation recommendation.

Course Agenda

Day 1: Establish the Performance Baseline

  • Heat-Duty, Temperature-Approach, and Overall-Coefficient Baseline Sheet
  • Nusselt Number, Reynolds Number, and Prandtl Number Calculation Map
  • Friction-Factor, Pressure-Drop, and Pumping-Power Assessment
  • Flow-Regime, Boundary-Layer, and Thermal-Resistance Diagnostic
  • Fouling-Factor, Material-Compatibility, and Operating-Envelope Register

Day 2: Screen Passive Enhancement Methods

  • Extended-Surface and Enhanced-Tube Selection Matrix
  • Twisted-Tape, Wire-Coil, and Insert Screening Method
  • Rib, Corrugation, and Roughened-Surface Evaluation Grid
  • Swirl-Flow Device and Coiled-Tube Application Map
  • Passive Enhancement Thermal Performance Factor Comparison

Day 3: Evaluate Active and Phase-Change Methods

  • Vibration and Pulsation Enhancement Feasibility Checklist
  • Electrohydrodynamic and Field-Assisted Method Screening Gate
  • Injection, Suction, and Jet-Impingement Application Assessment
  • Boiling Enhancement Critical-Constraint Review
  • Condensation Enhancement Surface and Drainage Evaluation

Day 4: Select and Justify an Augmentation Option

  • CFD Model Assumption and Validation Evidence Checklist
  • Experimental Data Quality and Scale-Up Assessment
  • Manufacturability, Installation, and Retrofit Constraint Matrix
  • Operability, Integrity, Maintainability, and Fouling Risk Gate
  • Energy Impact, Lifecycle Cost, and Techno-Economic Ranking Model

Day 5: Practice Augmentation Decisions

  • Exercise: Reconstruct a Thermal-Hydraulic Performance Baseline
  • Exercise: Compare Passive Enhancement Candidates
  • Exercise: Test Active and Phase-Change Options
  • Exercise: Rank Retrofit Concepts through Evidence and Risk Gates
  • Capstone Exercise: Build the Heat Transfer Augmentation Decision Pack

Practical Exercises

The course uses suggested activities to connect thermal evidence with executable augmentation choices.

  • Suggested activity: diagnose a process exchanger using duty, coefficients, flow regime, pressure drop, and fouling evidence.
  • Suggested activity: compare inserts, enhanced surfaces, and swirl devices through thermal performance factor and pumping impact.
  • Suggested activity: screen an active or phase-change enhancement against operating and integrity constraints.
  • Suggested activity: prepare a retrofit recommendation with evidence, risk, energy, and lifecycle-cost gates.

FAQs

Who suits process heat transfer augmentation training and what does it assume?

Process heat transfer augmentation training suits experienced engineering and operations teams that already work with heat-transfer calculations, process data, exchanger performance, or retrofit studies.

How does heat transfer augmentation training differ from general heat exchanger design?

Heat transfer augmentation training evaluates enhancement methods and retrofit tradeoffs for existing or proposed thermal equipment, while general heat exchanger design focuses on sizing, configuration, and mechanical design fundamentals.

How are pressure drop and pumping power considered in heat transfer augmentation?

Pressure drop and pumping power are evaluated alongside heat-transfer gain because an option that raises the coefficient can still reduce system value through friction, energy demand, or hydraulic limits.

Which passive heat transfer enhancement methods are commonly compared?

Passive heat transfer enhancement commonly compares extended or roughened surfaces, enhanced tubes, inserts, twisted tapes, wire coils, ribs, corrugations, swirl devices, and coiled passages against the applicable flow regime and constraints.

How is CFD evidence used in process heat transfer augmentation?

CFD evidence supports process heat transfer augmentation when assumptions, boundary conditions, mesh behavior, and validation data are documented and compared with experimental or operating evidence.

Conclusion

Participants take back a Heat Transfer Augmentation Decision Pack. The pack connects the performance baseline, enhancement mechanisms, pressure-drop effects, fouling, evidence quality, retrofit constraints, integrity, energy impact, and lifecycle economics. It changes isolated thermal ideas into a traceable basis for selecting, rejecting, or testing an augmentation option.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

Showing 1-20 of 58 events
Image Location Dates Duration Mode Price Actions
Singapore Singapore Week 46, 2026
9 – 13 November 2026
1 Week Onsite €6,500
Muscat Muscat Week 46, 2026
15 – 19 November 2026
1 Week Onsite €6,500
Cairo Cairo Week 47, 2026
16 – 20 November 2026
1 Week Onsite €5,200
Sharm El-Sheikh Sharm El-Sheikh Week 48, 2026
23 – 27 November 2026
1 Week Onsite €5,200
Amman Amman Week 48, 2026
29 November – 3 December 2026
1 Week Onsite €6,000
Lisbon Lisbon Week 51, 2026
14 – 18 December 2026
1 Week Onsite €6,500
Johannesburg Johannesburg Week 51, 2026
20 – 24 December 2026
1 Week Onsite €6,000
Bangkok Bangkok Week 52, 2026
27 – 31 December 2026
1 Week Onsite €8,000
Chicago Chicago Week 53, 2027
3 – 7 January 2027
1 Week Onsite €16,000
Dubai Dubai Week 01, 2027
4 – 8 January 2027
1 Week Onsite €6,500
Rome Rome Week 02, 2027
11 – 15 January 2027
1 Week Onsite €6,500
Baku Baku Week 03, 2027
18 – 22 January 2027
1 Week Onsite €8,000
Vienna Vienna Week 04, 2027
25 – 29 January 2027
1 Week Onsite €7,500
London London Week 05, 2027
1 – 5 February 2027
1 Week Onsite €6,500
Amsterdam Amsterdam Week 05, 2027
1 – 5 February 2027
1 Week Onsite €6,500
Tashkent Tashkent Week 05, 2027
7 – 11 February 2027
1 Week Onsite €8,000
Istanbul Istanbul Week 06, 2027
8 – 12 February 2027
1 Week Onsite €6,000
Tbilisi Tbilisi Week 07, 2027
15 – 19 February 2027
1 Week Onsite €5,700
Frankfurt Frankfurt Week 08, 2027
22 – 26 February 2027
1 Week Onsite €6,500
Montreux Montreux Week 09, 2027
1 – 5 March 2027
1 Week Onsite €8,000

Frequently asked questions

What does this course cover?

OverviewProcess Heat Transfer Augmentation Techniques Training Course is a one-week advanced course for process, thermal, operations, and energy engineering teams who leave with a Heat Transfer Augmentation Decision Pack. The course addresses how to raise thermal duty without accepting unexamined pressure drop, fouling, integrity, or operability consequen…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

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