Process Heat Transfer Augmentation Training Course

Name: Process Heat Transfer Augmentation Techniques Training Course
Availability: InStock

Evaluate passive, active, and phase-change enhancement methods for defensible process-equipment retrofit decisions.

Process Heat Transfer Augmentation Training Course

At a glance

Duration: 1 Week
Format: Classroom
Cities: Singapore, Muscat, Cairo, Sharm El-Sheikh, Amman, Lisbon and more
Next session: 9 – 13 November 2026, Singapore
Average fee: 7,500 €

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Process Heat Transfer Augmentation Techniques Training Course

Overview

Process Heat Transfer Augmentation Techniques Training Course is a one-week advanced course for process, thermal, operations, and energy engineering teams who leave with a Heat Transfer Augmentation Decision Pack. The course addresses how to raise thermal duty without accepting unexamined pressure drop, fouling, integrity, or operability consequences. Participants use thermal-hydraulic baselines, passive and active enhancement methods, evidence screening, and techno-economic comparison. Agile Leaders Training Center delivers this course on process heat transfer augmentation techniques.

Who Should Attend

Functions responsible for process heat-transfer performance and thermal duty
Teams responsible for heat-exchanger troubleshooting, debottlenecking, and retrofit studies
Functions responsible for operations, energy use, and pumping constraints
Teams responsible for equipment integrity, fouling control, and maintainability
Technical project groups responsible for option screening and investment recommendations

The course assumes participants already use heat-transfer calculations, process data, or equipment performance evidence and leaves out introductory thermodynamics, general exchanger design, and inspection-only training.

Departments and Industries

The course supports augmentation decisions across process plants and other thermal systems.

Process, thermal, mechanical, and energy engineering
Operations, maintenance, reliability, and asset integrity
Oil and gas, petrochemicals, chemicals, and refining
Power generation, utilities, water, and district energy
Food processing, pharmaceuticals, metals, and manufacturing

Learning Objectives

By the end of this course, participants will be able to:

Build thermal-hydraulic baselines for augmentation studies.
Compare passive, active, and compound enhancement methods.
Analyze boiling, condensation, fouling, and pressure-drop effects.
Evaluate CFD, test, and operating evidence for candidate options.
Prioritize retrofit concepts through integrity and operability gates.
Build a defensible techno-economic augmentation recommendation.

Course Agenda

Day 1: Establish the Performance Baseline

Heat-Duty, Temperature-Approach, and Overall-Coefficient Baseline Sheet
Nusselt Number, Reynolds Number, and Prandtl Number Calculation Map
Friction-Factor, Pressure-Drop, and Pumping-Power Assessment
Flow-Regime, Boundary-Layer, and Thermal-Resistance Diagnostic
Fouling-Factor, Material-Compatibility, and Operating-Envelope Register

Day 2: Screen Passive Enhancement Methods

Extended-Surface and Enhanced-Tube Selection Matrix
Twisted-Tape, Wire-Coil, and Insert Screening Method
Rib, Corrugation, and Roughened-Surface Evaluation Grid
Swirl-Flow Device and Coiled-Tube Application Map
Passive Enhancement Thermal Performance Factor Comparison

Day 3: Evaluate Active and Phase-Change Methods

Vibration and Pulsation Enhancement Feasibility Checklist
Electrohydrodynamic and Field-Assisted Method Screening Gate
Injection, Suction, and Jet-Impingement Application Assessment
Boiling Enhancement Critical-Constraint Review
Condensation Enhancement Surface and Drainage Evaluation

Day 4: Select and Justify an Augmentation Option

CFD Model Assumption and Validation Evidence Checklist
Experimental Data Quality and Scale-Up Assessment
Manufacturability, Installation, and Retrofit Constraint Matrix
Operability, Integrity, Maintainability, and Fouling Risk Gate
Energy Impact, Lifecycle Cost, and Techno-Economic Ranking Model

Day 5: Practice Augmentation Decisions

Exercise: Reconstruct a Thermal-Hydraulic Performance Baseline
Exercise: Compare Passive Enhancement Candidates
Exercise: Test Active and Phase-Change Options
Exercise: Rank Retrofit Concepts through Evidence and Risk Gates
Capstone Exercise: Build the Heat Transfer Augmentation Decision Pack

Practical Exercises

The course uses suggested activities to connect thermal evidence with executable augmentation choices.

Suggested activity: diagnose a process exchanger using duty, coefficients, flow regime, pressure drop, and fouling evidence.
Suggested activity: compare inserts, enhanced surfaces, and swirl devices through thermal performance factor and pumping impact.
Suggested activity: screen an active or phase-change enhancement against operating and integrity constraints.
Suggested activity: prepare a retrofit recommendation with evidence, risk, energy, and lifecycle-cost gates.

FAQs

Who suits process heat transfer augmentation training and what does it assume?

Process heat transfer augmentation training suits experienced engineering and operations teams that already work with heat-transfer calculations, process data, exchanger performance, or retrofit studies.

How does heat transfer augmentation training differ from general heat exchanger design?

Heat transfer augmentation training evaluates enhancement methods and retrofit tradeoffs for existing or proposed thermal equipment, while general heat exchanger design focuses on sizing, configuration, and mechanical design fundamentals.

How are pressure drop and pumping power considered in heat transfer augmentation?

Pressure drop and pumping power are evaluated alongside heat-transfer gain because an option that raises the coefficient can still reduce system value through friction, energy demand, or hydraulic limits.

Which passive heat transfer enhancement methods are commonly compared?

Passive heat transfer enhancement commonly compares extended or roughened surfaces, enhanced tubes, inserts, twisted tapes, wire coils, ribs, corrugations, swirl devices, and coiled passages against the applicable flow regime and constraints.

How is CFD evidence used in process heat transfer augmentation?

CFD evidence supports process heat transfer augmentation when assumptions, boundary conditions, mesh behavior, and validation data are documented and compared with experimental or operating evidence.

Conclusion

Participants take back a Heat Transfer Augmentation Decision Pack. The pack connects the performance baseline, enhancement mechanisms, pressure-drop effects, fouling, evidence quality, retrofit constraints, integrity, energy impact, and lifecycle economics. It changes isolated thermal ideas into a traceable basis for selecting, rejecting, or testing an augmentation option.

credits: 5 credit per day

Course Mode: full-time

Provider: Agile Leaders Training Center

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Location	Dates	Duration	Mode	Price
Cape town	Week 27, 2027 11 – 15 July 2027	1 Week	Onsite	€6,000
Lagos	Week 28, 2027 18 – 22 July 2027	1 Week	Onsite	€6,000
Bali	Week 29, 2027 25 – 29 July 2027	1 Week	Onsite	€6,500
San Diego	Week 31, 2027 2 – 6 August 2027	1 Week	Onsite	€16,000
Manama	Week 31, 2027 8 – 12 August 2027	1 Week	Onsite	€6,500
Jakarta	Week 33, 2027 16 – 20 August 2027	1 Week	Onsite	€8,000
Berlin	Week 36, 2027 6 – 10 September 2027	1 Week	Onsite	€6,500
Langkawi	Week 36, 2027 12 – 16 September 2027	1 Week	Onsite	€8,000
London	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€6,500
Abu Dhabi	Week 38, 2027 20 – 24 September 2027	1 Week	Onsite	€6,500
Zoom	Week 39, 2027 27 September – 1 October 2027	1 Week	Online	€3,000
Kuala Lumpur	Week 40, 2027 4 – 8 October 2027	1 Week	Onsite	€6,500
Porto	Week 40, 2027 4 – 8 October 2027	1 Week	Onsite	€6,500
Geneva	Week 40, 2027 10 – 14 October 2027	1 Week	Onsite	€8,000
Barcelona	Week 42, 2027 18 – 22 October 2027	1 Week	Onsite	€6,500
Kuwait	Week 42, 2027 24 – 28 October 2027	1 Week	Onsite	€7,000
Doha	Week 44, 2027 7 – 11 November 2027	1 Week	Onsite	€7,000
Paris	Week 45, 2027 8 – 12 November 2027	1 Week	Onsite	€6,500

Frequently asked questions

What does this course cover?

OverviewProcess Heat Transfer Augmentation Techniques Training Course is a one-week advanced course for process, thermal, operations, and energy engineering teams who leave with a Heat Transfer Augmentation Decision Pack. The course addresses how to raise thermal duty without accepting unexamined pressure drop, fouling, integrity, or operability consequen…

Are training dates available?

Yes. Available dates and destinations are listed in the course dates section on this page.

How can I register?

Choose an available date on this page and complete the registration form, or send a programme enquiry.

Can I download the course brochure?

Yes. Use the brochure download link provided on this page.

Process Heat Transfer Augmentation Training Course